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CNC turning lathe, Swiss type lathe original manufacturer since 2007.

Woodturning: Bowl Blanks and the Chainsaw

One thing that bowl turners quickly learn is the high cost of bowl blanks and the limits on available sizes. While the answer is also quickly learne, namely cutting one's own blanks, the question remains as to how to do so. That answer is generally found int he use of a chainsaw and in making a couple of cuts, one of which is seldom done except by woodturners.

Before using a chainsaw it is important to get instruction from a long time user. In some area there are instructors in the use of a chainsaw and these can be sought out. While the saw is used day in and day out by lumbermen and firewood cutters, the chainsaw is admittedly one of the most dangerous of tools and safe use lies in the hands of the user.

One of the rules of safety for a chainsaw is not to cut wood in the pile or on the ground. A holder or sawbuck is needed. For the purposes of cutting a bowl blank we assume that a log has been placed in a sawbuck and the chainsaw is ready for use by an experienced cutter.

Most logs will have some splitting at the end even is very recently cut. Therefore a cut is made taking off the first four inches of the log. This will likely clear the splits but if any are still seen then another few inches may be cut off. Once the end is clear measure the diameter of the log. For illustration purposes let us say that the largest diameter is twelve inches. Measure back on the log the length of the diameter, in this case twelve inches. Now cut this section off.

This leaves a short log of twelve inches length and diameter. All cuts to this point have been the common crosscut for which a chainsaw is designed. The short log will become two bowl blanks and for this will need to be ripped down the centre, a cut for which the chainsaw is not designed. To see the reason for the cut look at the end of the log. It is a rough circle as few trees are perfectly round. A bowl in profile is a semicircle so the log needs to be ripped.

People who use chainsaws to rip logs into boards use special chains. This is not necessary for woodturning purposes. The trick is to hold the wood in sawbuck that gives access to the end of the short log while supporting it well and to hold the saw at a sixty degree angle as it cuts. This allows the long shavings to clear as the cut is performed. Allow the saw to do the work. Forcing it puts undue pressure on the motor. Once the saw cuts through the log, two blanks are formed and ready for the lathe. They may be laid back in the sawbuck and the corners cleaned for easier turning or they may be rounded on the bandsaw but they ready for use.

Neither cut is difficult and a supply of logs from a firewood supplier or the local landfill can deliver a lot of bowl blanks that quickly pay for the saw. Added to this is the enjoyment of green wood turning and the satisfaction of cutting your own bowl blanks for turning.

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Maintaining Swiss-Type Lathe Fixtures – Locking Accuracy at the Micron Level

Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
How To Preventing The Hidden Damage in Swiss-Type Lathes


Six preventive measures


Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.


Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.


Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.


Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.


Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.


Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.


Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Cycle Time Optimization Strategies for Turn-Mill Machining





Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Level Re-verification — The Gatekeeper of Swiss Lathe Accuracy



Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.


Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.


Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
 From Low-Cost Alternative to Global Value Leader – China’s Swiss-Type Lathes


Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.

Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
Solutions for Bar Feed Jamming in Swiss-Type Lathes



1. Quick Troubleshooting Steps


Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.


Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.


Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.


Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
Installation and Maintenance Guide for Swiss-Type Lathe Bed



I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation


Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.



Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.



Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Key Functions of Ball Screws in Swiss-Type Lathes




Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:



Micron-level positioning for complex micro-structures;



High-speed rigidity supporting synchronized multi-axis cutting;



Active thermal control ensuring batch consistency;



Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.
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