Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
When CNC lathe processing, should consider the following aspects
CNC lathe the whole processing is through the performance of the workpiece processing program to end. So the stand or fall of processing programming directly affect the machining precision of workpiece end and processing power. And the premise of workpiece machining programming is process arrangement confirmation. When CNC lathe to produce manufacturer about CNC lathe processing, should consider the following aspects: A. Constitute part sums up how much conditions: manual programming in the turning processing, to calculate each node coordinates; In programming, actively to constitute part sums up all how much element to define. B。 The accuracy requirement of the shape and orientation: parts pattern on the given shape and orientation of public servants is an important according to ensure the precision of parts. In accordance with the requirements for processing, confirm the parts localization benchmark and measurement benchmark, can also according to the special requirement of numerical control lathe for some skilled processing, in order to effectively control components of the shape and location accuracy. C。 Material and heat treatment requirements: parts pattern on the given materials and heat treatment requirements, is selecting cutting tools, and models, confirm of cutting parameter according to numerical control lathe. D。 Surface roughness requirement: the surface roughness is one of the important requirements ensure micro precision parts appearance, is also reasonable selected numerical control lathe, cutting tools, and according to confirm the cutting parameter. E. Dimension accuracy requirement, analyzes the accuracy requirement of the parts design scale, to identify whether the use of turning process to arrive and make sure the manipulation of the dimension precision of process method. In the analysis process, also can to conduct some of the scale conversion, such as incremental scale and scale and calculation of dimension chain. CNC lathe is a kind of compound machine tools, it also can be not only capable of turning boring processing. On both plane and holes for machining, should lead plane boring after order, because the car when the plane cutting force is bigger, prone to deformation of workpiece, boring after first car surface, make it have a period of time of rehabilitation, boring again after the deformation recovery, to ensure that hole machining accuracy.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.