CNC turning lathe, Swiss type lathe original manufacturer since 2007.
What Is Cnc Machining?
This accuracy and precision saves a machine shop money and time by considerably decreasing waste due to errors. This accuracy is very important when machining precise components. The CNC Lathe Gage by Edge Technology is used to set lathe tools on the spindle axis for optimum cutting conditions.
Like all CNC gear, CNC lathes require each high speed and distinctive precision to function at their peak. Because they’re engineered for top accuracy machining, each shifting part in a CNC lathe must be exactly controlled or the advantages of CNC machining will be misplaced. Miki Pulley presents a full line of motion management solutions for CNC lathes and other CNC devices. CNC machines are available in an virtually infinite array of configurations for numerous functions. So far, we've solely talked about CNC Mills; extra specifically vertical milling facilities.
The high torque score of SFF couplings makes them best for spindles and feed shafts on CNC lathes and different machine instruments. Exceptional torsional stiffness and power ensures accurate shaft rotation and exact control. A flexible element hole helps dampen conductive warmth transfer from motors to output shafts.
Poorly set cutting instruments will leave a 'NUB' on the heart of the workpiece after performing a facing reduce. Our CNC Lathe Gage can be used to set tools on the spindle axis and remove this problem. This gage is designed with a large amount of angular adjustability, permitting it to be used with any slant mattress or swiss fashion cnc lathe. The CNC Lathe Gage also has two completely different contact faces permitting it to work with each upward and downward facing slicing tools.
And if the objective is eventual low-quantity production, turned elements are good candidates. Set up and operate five-axis CNC lathe machining centers and Swiss machines.
Tongtai CNC turning centers provide bar capacities from 1” to 3” with or and not using a bar feeder. Tongtai fashions can be outfitted as a regular 2 axis machine or can have live instruments and C axis and also can manufacture multi axis turning centers with sub-spindle, live instruments and Y axis. These are a number of the the reason why our CNC machining service has turned to, well, turning. Lathe additionally makes extra environment friendly the manufacture of these components that will skate on the edge of our milling capabilities.
Here, we will break down a few of the ins and outs of those machines, why they are so essential, and how one can get skilled in no time by way of a reputable CNC machining program. Tongtai (previously Hitachi-Seiki) merchandise can present turning centers for the usual job store as well as high manufacturing automated turning for high quantity producers.
It isn't just about being on cnc service anymore–it's about maximizing the potential of the platform of manufacturing.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. is one of China's leading providers of state-of-the-art . For decades, we've served numerous residential, commercial, and industrial clients. To contact us for a free quote for your home or business please visit JSTOMI CNC Machine.
Obviously, financial return is important in manufacturing cnc service, but I think that's not enough. I think many customers want to support something they really believe in.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.