Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Using the numerical control lathe needs pay attention to details
CNC lathe appearance check prior to power, machine tool electrical appliances, turning machine, electric control check relay, contactor, fuse, servo motor, speed control unit socket, spindle motor speed control unit such as presence of loose socket, such as loose should recover normal, have lock the connector of the organization must lock, a connecting box machine must check the adapter socket on the box, loose connection with and without, is bound to lock with lock group. CNC electric box view, the door is open CNC electric, check all kinds of sockets interface, servo motor response line socket, spindle pulse attack, socket, hand pulse attack, socket, CRT socket and so on, if there are any loose to plug from the start, is bound to lock with lock group. In accordance with the instruction to view all the setting of short circuit on the printed circuit board terminals, must conform to the machine tool factory set of products, do wrong should be set up from scratch, generally do not need to set up from scratch, but the user must keep the original records of the setting of short circuit terminal. Connection quality check check all terminals. Contain strong or weak electric parts during assembly machine produce factory wiring terminal and the motor power by terminal blocks, each terminal with a screwdriver fastening once, until with screwdriver twist fixed stops, the electrical socket is bound to tighten. Electromagnetic valve, electromagnetic valve, check all must advance with the hand several times, in order to avoid the action of cold forming bad for a long time, if found abnormal, should be recorded, in case after electrify confessed to repair or replace. Limit switch to view to view all limit switch action sensitive and regular sex is strong, found adverse action or fixed not firm should be dealt with immediately. Button and check on the operation panel button and switch to view, and review on the operation panel button, switch, indicator light wiring, found wrong should be dealt with immediately, check on CRT unit electric outlet and connect line. Ground view requires excellent ground, ground measurement machine, Ω grounding resistance is not greater than 1. Power phase sequence view with phase sequence table view input power phase sequence, confessed to the input power phase sequence and the power of the machine tool and calibration on phase sequence should be together. Have a secondary wiring devices, such as power transformer, etc. , it is necessary to confess the sequence of the secondary wiring of commonality. To ensure that the land phase sequence must be correct. When a measurement of the power supply voltage, completes the records. Numerical control lathe on total voltage, through to total power machine, check the CNC electric box, spindle motor cooling fan, machine tool electrical box the turning of the cooling fan is correct, is smooth, the place such as hydraulic oil flag indicates and machine head lamp is normal, the fuse is damaged, if there are any abnormal shall promptly blackout overhaul, no abnormal can proceed. Measurement of high-voltage electrical voltage of each part, especially for CNC and servo unit in the first level of power supply transformer voltage, and well documented. Check the oil, especially for the turret transposition, clamping, spindle gear shift, and the place such as chuck clamping hydraulic cylinder and solenoid valve. If there is any oil leakage power immediately repair or replace.
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Technology upgrades can pay for themselves quickly by improving cnc service and enabling employees to accomplish more in less time. It may be time to focus on multi axis cnc machine to ensure they run smoothly and efficiently.
Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.