CNC turning lathe, Swiss type lathe original manufacturer since 2007.
▷ Used Machining Center
In CNC know-how, every machine tool has a PLC or a micro-pc which . machines where they are saved or transmitted to the NC machines. Additionally, students will be anticipated to perform machining operations similar to drilling, tapping, boring, turning, and standard milling and lathe work utilizing various handbook and CNC machine instruments. CNC plate kind vertical machining center is mainly used for processing complex elements corresponding to plates, plates, molds and small shells. Can full milling, boring, drilling, tapping screws and chopping threads.
From small to large Kitamura offers all kinds ofVerticalMachining Center configurations to handle your most demanding chopping situations. An emphasis on rigidity in building and ultra-high precision let clients provide high worth-added providers to their shoppers, getting into new markets, increasing enterprise and producing excessive tolerance work. High speed spindles and optional manufacturing unit put in pallet changers increase spindle utilization and help to create a multi-tasking machining setting that optimizes up-time. The MDH Series features six horizontal CNC machines (MDH 40P, MDH 50, MDH 65, MDH eighty, MDH 100S and MDH a hundred twenty five) ranging 24.8 to sixty six.93 inches in X-axis journey, 24.4 to 55.eleven inches in Y-axis journey and 27.ninety five to forty eight.eighty two Z-axis journey.
All MDH Series CNC machines can be set up for 5-axis machining and come with FANUC 18i CNC controls. We have greater than 20 machining Centers designed to provide the flexibility you want for a variety of functions. Leading gamers of the global 5-Axis CNC Machining Center market are analyzed bearing in mind their market share, latest developments, new product launches, partnerships, mergers or acquisitions, and markets served. We also present an exhaustive evaluation of their product portfolios to explore the merchandise and applications they concentrate on when working in the international 5-Axis CNC Machining Center market.
They can simply perform milling, turning and virtually any other machining operation; in addition, they typically carry giant numbers of tools. Therefore, outlets can set up a single machine to complete quite a lot of components. At worst, the setup time for repeat jobs is as long as it takes to change chuck jaws and call up a program. Work in course of turns into zero, money circulate is improved, and the accuracy of even the most complicated part geometries is assured. The B-axis motion is achieved by rotating the turret, and the C-axis is the lathe spindle.
The Department of Art and Art History's Digital Fabrication Lab homes the most recent . a vinyl cutter, two laser cutters, two CNC milling machines that carve a variety of . Printer (FDM); GigaBot 2.0 (FDM); Lulzbot TAZ 6 (FDM); Lulzbot Mini (FDM). Machining is one of the processes of producing during which the specified form to .
This building makes it simpler to succeed in many part features with a milling cutter. Because the half can be held between both spindles or between a spindle and tailstock, its size is much less constrained than with a 5-axis machining heart. This additionally increases the machining prices though by about 60 to a hundred%. A very common industrial utility of CNC machining is the fabrication of tooling for other processes. For instance, the molds in Injection Molding are generally CNC machined from aluminum or software steel.
Furthermore, the report presents two separate market forecasts – one for the production side and another for the consumption side of the global 5-Axis CNC Machining Center market. It also offers useful suggestions for new as well as established players of the global 5-Axis CNC Machining Center market.
However, cnc service isn't the only producer in domestic, and many people feel that Zhongshan JSTOMI CNC Machine Tool Co., Ltd. 's service leaves much to be desired in terms of functionality and design.
You can count on Zhongshan JSTOMI CNC Machine Tool Co., Ltd. to be your one stop shopping site for most of the quality products you are searching for. We strive to offer a wide variety of products for you to learn about and to purchase.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. always focus on the situation of global market and understands the importance factors of manufacturing cnc service.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. 's core technology of cnc service enables us to understand and utilize in a right way.
This is crucial when you need to maintain innovative information in cnc service.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.