CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Used Cnc Verticals
A typical mattress has X and Y journey, and is between three and 4 feet sq. with a rotary table or a larger rectangle without a table. The pendant usually provides between four and eight ft of vertical movement. Right angle rotary tables and vertical milling attachments can be found for additional flexibility. The alternative between vertical and horizontal spindle orientation in milling machine design normally hinges on the form and measurement of a workpiece and the number of sides of the workpiece that require machining. Thus vertical mills are most favored for diesinking work (machining a mould into a block of metallic).
The pc program drives the software-change and does not normally require intervention by the machine operator. Whether used for 3+2 work or 5-axis simultaneous machining, they reduce work in course of, improve half quality and enhance flexibility. These machines are so capable that some individuals within the business predict that the traditional three-axis machining facilities on which many retailers built their businesses will at some point be as obsolete as paper tape. Continuous 5-axis CNC milling machines manufacture elements with extremely complex, 'natural' geometries and clean contours, however at a high cost.
Other CNC machines include laser cutters, plasma cutters and EDM machines. The ACRA AMC-1600 Vertical Machining Center Is An Accurate And Reliable Machine Designed For three And 4 Axis Prototype, Mold, Or Production Use. It Incorporates Integrated Box Ways On All Three Axes With Turcite-B For Lasting Precision. Ballscrews Are Double Nut, Anchored And Force Lubricated At Both Ends, Pre-Tensioned And Laser Aligned.
In truth, each CNC mill or CNC lathewe manufacture and every CNC management function we develop is designed with buyer profitability as the top objective. While there are quite a few causes to decide on Hurco, the highly effective simplicity of the Hurco CNC management that helps multiple programming strategies is crucial. Decision Market Reports present the latest and nicely-organized Market report. Our stories provide essential insights to the readers that help to realize a deeper understanding of an industry. This helps them in taking some crucial decision-making steps for growth, investment, and market analysis.
As a manufacturer of CNC machine tools the EMAG Group masters all of the processes concerned within the gentle and exhausting machining of metals. They have a number of tooling choices to select from, anywhere from edging and notching to drilling and sprucing glass. Horizontal machining facilities can be utilized in almost every trade due to their capabilities and efficiencies.
The spindle and pallet most feed and fast rates can exceed 2,300 inches per minute (ipm); sooner than three ft per second. A fast pace reduces cycle occasions in tasks, similar to shifting the spindle residence for changing instruments and then positioning the software exactly where it wants be previous to slicing. View detailed product specs for the HDR and MDH Series horizontal CNC machining centers or contact IPS for assistance in choosing the best CNC machine for your 5-axis CNC machining utility. With over 65 models (and counting) of CNC machines in our lineup, Hurco has the proper CNC milling machine to make your small business extra productive and extra profitable.
Heavier and longer workpieces lend themselves to placement on the desk of a horizontal mill. Universal Machining Centre These are just like horizontal machining facilities however with the spindle axis able to tilting from horizontal to the vertical place continuously underneath computer management. Such machines facilities entry to the top surface of labor piece mounted on a horizontal machining centre so that all the 5 sides of a components could be machined in a single arrange.
Indexed 5-axis CNC milling systems are also called three+2 CNC milling machines, since they are using the 2 further degrees of freedom only between machining operations to rotate the workpiece. 3-axis CNC milling machines are quite common, as they can be utilized to produce most common geometries. They are relatively easy to program and operate, so start-up machining prices are comparatively low. In this information, we'll focus on CNC machines that take away material utilizing cutting instruments. These are the most typical and have the widest range of functions.
Our CNC milling machine is a 3 axis machining heart used for the machining or small steel hardware parts and engraving for precision molds with a precision electrode. It is often used for handicraft metal parts and medical gadget parts with strict dimensional accuracy necessities. Bantam Tools makes desktop CNC milling machines with skilled reliability and precision at an inexpensive worth. Comprehensive engineering know-how varieties the premise for manufacturing solutions providing the very highest performance. They embrace manually fed CNC machine instruments, CNC turning machines, turn-mill facilities, CNC grinding machines and far more.
Since tool adjustments are automatic, it eliminates costly setup and machining time. Rather than moving the half to a different station, turning centers can change tools.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. have now make a decision to enlarge our company in other countries.
It is clear that is one of the best methods that can be used for the purposes of multi axis cnc machine. If you want an and other mill axis, you should find the right provider who will guide you through and offer something that will help your business. For quality , go to JSTOMI CNC Machine.
The group's Quality Systems Manager (QSM) is responsible for ensuring that Zhongshan JSTOMI CNC Machine Tool Co., Ltd. has in place systems that guarantee quality throughout the Group.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.