Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Tool Training
This axis design supplies more clearance along the Z-axis, allowing for much thicker cuts and complex designs. A profit to this configuration is that the workpiece can be flipped, eliminating the necessity for operators to reposition the piece to achieve different sides.
A vacuum desk is a worthwhile investment, but how will you avoid slicing into the desk while machining? One possibility is a sacrificial membrane that permits an operator to chop utterly through a material by as much as 0.028' (0.070mm). Learn tips on how to design your parts for CNC machining to ensure high quality and price-effective outcomes.
This allows for producing complicated designs on a single CNC milling centre with enviable accuracy. Another approach to increase productivity is utilizing a two-machine stand. This helps to either mount a number of parts onto the desk for simultaneous processing or one massive part. This loses the necessity for re-clamping it to process the other finish.
The tools must have the right parameters to realize the desired outcome. Surface milling can use totally different cutters, extensive or slender, relying on the mandatory end result. Using a large cutter can lead to quick materials elimination when coupled with sluggish chopping velocity, fast feed rate and coarse teeth of the cutter. Of course, the floor end of such cutting might not meet the necessities. Milling is suitable for a lot of totally different features, together with threading, chamfering, slotting, and so forth.
One drawback is that the chopping area is smaller, however if you work with larger-value metals, you doubtless will have less extra. CNC mills are able to much more delicate cuts than a router, and so they could make cuts inside 1,000th of an inch. This precision makes mills the go-to choice for detailed items. Soft materials can benefit from this precision as well, despite the CNC mill's capability for strong metals.
If the work is intricate or delicate, a mill should still be the way to go for a softer material. Each machine sort works via subtractive manufacturing, which implies they take away materials from the piece as an alternative of including to it. An instance of the alternative course of, additive manufacturing, can be 3D printing — it takes an present piece or begins from scratch and provides materials to create the specified form. Both machines are laptop-managed, therefore the acronym CNC, which stands for pc numerical control. These laptop-managed machines gained recognition in the midst of the 20th century.
From aluminum, brass, and steel, to unique and treasured metals corresponding to gold, iridium, and platinum, precision CNC machining can craft even the most sophisticated designs in essentially the most specific metals. If a cloth could be minimize or drilled, it can be machined by a CNC mill. Such work will largely profit from CNC milling, as four and 5-axis know-how can considerably quicken the operations in addition to present higher quality. Form milling helps to create these floor contours in a single minimize.
Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.