Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
The structure of the small processing center analysis
2020-10-04
JSWAY
52
According to main shaft space position, the machining center is divided into vertical machining centers, horizontal machining center and gantry machining center. Spindle in the vertical position of the vertical machining center are common, in our daily processing factory, the X axis of the processing schedule is usually less than 1000 mm, so customers buy most of the models are small vertical. Machining center.
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with the development of industrial technology and manufacturing, numerical control technology of machine tools came into being, is an excellent representative of nc machine tools and machining center. Developed by CNC milling machine and machining center. Compared with processing center, CNC milling machine with a knife library, can be used to complete the automatic tool change in the machining process. Therefore, drilling, milling, articulated, rigid tapping and other processes can be done in a set. So what's the structure small vertical machining center? Below we follow CNC numerical control lathe factory simple look at: small vertical machining center for rectangular table, mostly for fixed column type structure. It usually has the X, Y, and Z three linear motion of the shaft. Can also by adding the dividing head and rotary worktable to realize four axis processing. Vertical machining center is easy to assemble and debug, easy to observe the whole process, but the tool change structure and processing travel restrictions for too master pieces of processing.< br / >
small machining center structure is mainly composed of the basic parts, spindle, tool storage and nc system. Basic parts including small processing center of the fuselage, pillar and table. These parts have enough stiffness to withstand machining process of cutting load.< br / >
spindle spindle box, main shaft bearing and spindle motor. Spindle machining operation is controlled by CNC system, and through the installed on the main shaft of the cutting tool in cutting motion, the output component in the process of the cutter is cutting.< br / >
complete library system made of knife library, robot, drive mechanism and other components. When need to change the knife, a CNC programming commands, and the robot can remove tool from the tool storage and main shaft hole. Machining centers with automatic tool change system, in order to solve a clamping after continuous multiple workpieces. Therefore, to improve the processing efficiency.< br / >
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
In summary, the multi-process integration of Swiss-type lathes, achieved through advanced CNC systems, multi-axis linkage, power tools, and automation features, offers significant benefits in terms of precision, efficiency, and versatility. This integrated approach not only enhances production efficiency but also reduces costs, making Swiss-type lathes an ideal choice for modern manufacturing needs.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
Pitch compensation is an important means of precision improvement in CNC machines. By compensating for the pitch errors of the lead screw, it can significantly enhance the positioning accuracy and machining accuracy of the machine tool. The following is a detailed description of the methods, steps, and application cases of pitch compensation:
By implementing the above key points, Swiss-type lathes can achieve high-precision, high-efficiency linear positioning, meeting the machining demands of high-precision fields such as aerospace, automotive manufacturing, and medical devices.
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