Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
The maintenance of the CNC lathe
the protection of the CNC lathe operator and maintenance measures: smooth, maintenance, reasonable use and the standard rule of succession, etc. , is the primary content of numerical control lathe to deal with. CNC lathe operator skill business nature, as well as smooth quality are the important factors that affect fault attack frequency. To CNC lathe operator training, make its principle, function, smooth parts of nc machine tools and methods, the system study, laid the foundation for better use of machine tool. In terms of the use of CNC lathe and to deal with, together to create a suit is practical and effective. Make the responsibility clear to their operators and linked to economic interests directly. Is presented together with each issue, director, director of the organization of equipment repair equipment, personnel, skills are the backbone of disturbance analysis, confirm the, first with the primary responsibility of organization and provide after-sale repair work, ensure that does not affect the normal produce progress. To criticism of responsibility people education, and in accordance with the plant 'non-normal damage claim to produce data' must be economic sanctions. First, of course, economic sanctions is not intent to raise the height of the disturbance on the responsibility party notice, no longer make the same mistake. Attack the issue or error is not terrible, the key is how to draw experience from defeat. Emphasizes the hand-over procedures, strengthening the protection of equipment daily maintenance is another important content of numerical control lathe to deal with. Asked the operator before operation every day to see hand-over records, and then view the presence of abnormal phenomenon, after survey equipment active smooth whether loss of oil tank, oil and then manually add several times. Under normal circumstances, after a few seconds, machine tools guide should have smooth flow out, then artificial to other parts of the CNC lathe, accessories and other oil hole filling, especially hydraulic chuck is the core and a piston rod cohesive components, such as long-term need not, not for maintenance, is probably unable to clamping stroke adjustment. Knife machine parts, threaded hole, hole, simple product leave some iron filings, will adhesion into an organic whole, only a few days together to appropriately, these things are mixed with the cutting fluid is used for oxidation, corrosion, etc. If these sundry clean every day, will save a lot of trouble. Especially when equipment knife is rotating raised, in place after the reversal clamping down, the most simple will not timely organize scrap iron card inside, forming knife set cannot clamping or knife set is not straight, have alarm response function of the device will report to the police. And proper part of the numerical control equipment, do not have this function, even if the knife machine does not reach the designated position, will still be in accordance with the instruction process of workpiece machining. Light form the workpiece scrapped, heavy knife will hit the workpiece or the chuck. To sum up, the conduction, maintenance of equipment, smooth doing good or bad, directly related to the immediate interests of the operators and plant yield progress. So for CNC lathe for homework, from the intravenous drip, starts from the minor matter. Careful meticulous care of equipment, the operator should be get a big returns.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.