CNC turning lathe, Swiss type lathe original manufacturer since 2007.
The Cnc Milling Of Knives
CNC machines are costly, and therefore you must all the time go for a used CNC machine rather than a brand new one, particularly if it is your first time. Now, if you have made up your mind to purchase a used one, it's essential so that you can examine certain features of the machine. Next, take into consideration the manufacturability of your product and what productive capacity you should obtain a worthwhile throughput. The beauty of our line of machines is that their low costs permit for probably fast payback and a great return on investment. With that said although, you should ensure that the machine you select can cut the merchandise in the timeframe you require.
One control software constructed into your machine and different is PC-based mostly software. The primary task of CNC software program is now to enter G-Code and deliver the proper electrical outputs to make the CNC router work. Once a CAD mannequin is imported into CAM, the software starts making the mannequin for machining. For simple requirements similar to circles and lines, you can simply create G-Code manually. But it's even simpler to supply the identical with the help of CAM software.
Instead, maintain revenue margins excessive and improve your ROI with your own CNC machine. Check out our video to study extra about how CNC Masters may help your business grow. Tormach was based on the concept that there ought to be a succesful CNC device that鈥檚 reasonably priced and straightforward to study and use. WE MAKE CNC MACHINE TOOLS THAT ARE PERFECT FOR PROTOTYPING, LIGHT INDUSTRIAL, AND HOBBYISTS. This is as a result of Horizontal Machining Centers use their 4th axis 85% of the time whereas Vertical Machining Centers makes use of it only about 25% of the time.
A G-Code (Geometry) is said to the placement of the hardware relative to the workpiece like cutting duties and determining items. M-code (Miscellaneous) is about totally different capabilities and configurations like the On/off instructions, pace, software changes and coolant. Mach3 is one of the most well known and broadly used CNC machine controllers.
Fusion 360 adopted by SolidWorks are the most well-liked CAD software packages. The Fusion 360 has a utility software device available along with the bundle which allows you to do everything in one place. This is a subsequent-era device with multiple capabilities similar to create designs, handle data, collaborate, run the simulation, and validate designs and lots of extra. This is cloud-primarily based software that mixes mechanical in addition to industrial designs. This has essentially the most powerful modeling tools from primary sketching to fully personalized model.
In peripheral milling, the cutting action occurs primarily alongside the circumference of the cutter, so that the cross section of the milled floor finally ends up receiving the form of the cutter. In this case the blades of the cutter may be seen as scooping out material from the work piece. Peripheral milling is nicely suited to the chopping of deep slots, threads, and gear tooth. Working with a 3rd-party machine store could be extremely expensive, particularly in case you are testing a CAD design or only making a couple of merchandise.
For instance, if several workpieces need a slot, a flat floor, and an angular groove, a good technique to chop these (within a non-CNC context) can be gang milling. All the completed workpieces would be the same, and milling time per piece can be minimized. The chopping surfaces of a milling cutter are generally manufactured from a hard and temperature-resistant material, in order that they put on slowly. More costly however slower-sporting supplies embody cemented carbide. Thin film coatings may be applied to lower friction or additional improve hardness.
Sketch Up is a 3D modeling pc program used for a variety of functions similar to architectural, mechanical engineering, landscape, civil engineering, movie and online game designs. This can also be probably the greatest woodworking software and is often used by woodworkers who're looking for a free furnishings design software program.
To put this in perspective, the Power Route can finish a single piece about 12 instances faster than the M3 can! The M3 is nice and presents a faster return on funding for a small craft business than in all probability any machine out there, however you have to make certain your production plans align with your manufacturing capability.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.