CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Starting and Growing Business With CNC Turning
The CNC turning machine is just the machine you need if you are into work that involves heavy machinery and requires a lot of precision. This is a special kind of machine which enables you to spin blocks of material and bring them to a desired shape and size. Although the turning and spinning bit can be achieved manually, it takes up an immense amount of resources and time. Instead, you should go for computerized CNC turning machines which will enable you get great results.
The turning process basically requires you to place the material on the lathe and then employing the cutting tool. The cutting tool has to be kept at work until you get the depth and dimension that you wanted. One among the many benefits of the turner is that it enables you to cut the material both from the inside and the outside. All you will have to do is to provide the computer with the basic instructions and numbers and then you will see great results. You can have entire control of the machine by using the computer that operates it. This tool has numerous utilities and is a great investment. However, it is quite an expensive machine and most business owners do not begin with a capital big enough to invest in CNC machines. If this is the problem, then you should go for financing.
The turning process is capable of cutting metal into different kinds of shapes. From plain surface to taper ends to contours, it can do it all. So what are the uses of metals cut into various shapes by the CNC turner? They are used to make shafts, hubs, brushes, pulleys, rods and numerous other things. Another great use of the CNC process is that it can be used to cut metals with a circular cross section. Its advanced software tool helps to cut these machines perfectly for industry use. Software tools go a long way in cost cutting but they do have another disadvantage. It puts a limit to the number of designs that you can get otherwise.
The primary reason why these turning machines are so popular is that they enable you to get perfect end product at really cost effective prices. This is why the industry places its trust in this machine.
The CNC turning centers are very useful for cutting, shaping and creating machine parts. However, this kind of a perfect tool comes at a certain cost. It is quite expensive. So if you are starting your business and really need this machine, you should go for turning center financing. There are many financing companies that are ready to provide the money for buying these machines.
The CNC turning centers are controlled by a very advanced computer that gives you the accurate result that you desire. They work very well with any kind of job that you do. But since they are quite costly, you should go for CNC turning center financing. Numerous businesses have earned a lot of profit by investing in a CNC turning center or by getting hold of it through financing. So if you are starting off your business where you will require a high performance turner, you should go for the CNC turning center.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. supports their market leadership with savvy marketing skills to create an prime brand.
Our vision is to realize the tremendous potential of cnc service by providing multi axis cnc machine services that consistently meet our customers’ expectations.
To deal with commercial threats, Zhongshan JSTOMI CNC Machine Tool Co., Ltd. konws that the notion of proactively seeking out potential or looming external threats against a company is gaining traction.
A quality monitoring group created for ensuring that Zhongshan JSTOMI CNC Machine Tool Co., Ltd. manufactures cnc service accoording the strictest standard.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.