CNC turning lathe, Swiss type lathe original manufacturer since 2007.
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The G-code-infused software sits within a computer that appears like a classy desktop. Especially if you鈥檙e utilizing a program written by someone else, make sure you're conscious of the right tooling and setup offsets and calibrations required.
All size measurement systems are extremely correct, and have a single M-Code that executes automated tool choice from the magazine and tool positioning to the probe measuring position. Upon software tip detection by the probe, the person measured tool size is automatically stored in the Fagor Tool Offset Table. Long term reliability of any machine software is determined by a regular upkeep and lubrication schedule. Inadequate lubricant to the bearings will trigger untimely wear to the bearings and trackway rails as properly. Over time, the machine stability will endure and restore might be costly.
Basic machines have a chopping implement alongside X- and Y- axes that can every work independently, but concurrently. Advanced machines might have as much as five axes that perform equally and have the capacity to show and flip the part. The software has custom-made G-code, the language that allows precise control of coordination, feed fee, location and pace, amongst different components.
CNC machining and standard machining goal to attain the identical finish, and each begin with a uncooked chunk of metal or plastic and form it into a component. The most elementary difference between the 2 is the automation of CNC versus the guide nature of typical. Speed, manufacturing price, and accuracy are a few of the main advantages of CNC machining over conventional machining.
Please ask your Factory-Authorized Dealer which of these options are best for you and your machining requirements. A giant number of lathes are designed to go well with a definite class of labor and to perform sure specified operations solely. They show to be more efficient and effective as compared to the widespread engine lathe as far as this specified class of labor is anxious. A transient description of those machines might be given in the following table. Among the advice consultants give about CNC machining is to choose and work with an excellent store.
With more than six many years of metallic-fabrication experience, Fairlawn Tool provides wonderful solutions and repair. We serve a full vary of needs for prime-high quality CNC machining, from individual elements to totally assembled pieces. We鈥檇 be happy that can assist you study CNC machine advantages and disadvantages. If you haven鈥檛 looked into how your metallic components are fabricated, it might pay to seek out out if you are utilizing CNC machining or not. If your small business has a producer that isn't utilizing them, you may need to discover out why and consider a change.
Here is some info on CNC machine axis numbers and the role they play when manufacturing parts. ReadCNC Lathe Tool Turret Introduction for Beginners Level CNC Machinists. CNC lathe machine chuck grips the part which are to be machined. Jaws are mounted on the chuck to grip the half, you may learn more about jaws hereCNC Machine Jaws an Introduction for CNC Lathe Machinist. DMS offers an optional Tool Length Setter feature on each the three Axis CNC Routers and 5 Axis CNC Routers.
Each bearing on the machine is linked to a central manifold, and the lubrication dispenser routinely offers a pressurized, programmable time metered oil feed to each bearing. Below is a list of features out there on most DMS CNC Routers and Machining Centers.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.