Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Slant bed CNC lathe operation
2020-09-27
JSWAY
50
The two guide rail of the slant bed CNC lathes, fellowship with ground plane, the plane into a slope, Angle has 30 °, 45 °, 60 °, 75 °. The slant bed CNC lathe bed is a right triangle. Obviously, in the case of the same width of guide rail, slant bed X to drag board is taking longer than flat bed, the practical significance of the application on the lathe is can arrange more digits. Slant bed CNC lathe cross-sectional area than with the specifications of the flat bed is big, the stronger resistance to bending and torsional ability.
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slant bed CNC lathe spindle box when the design take the corresponding measures to reduce the spindle thermal deformation, the spindle work can maintain long-term stability of spindle axis. Slant bed CNC lathe adopts full guide rail protection, cooling tank and chip removal device and the host separation, ensure accuracy of machine tools from hot cutting effect. < br / >< br / >
slant bed CNC lathe to prepare before test run: slant bed geometrical accuracy of the numerical control lathe after inspection, it is necessary to clean up the machine. With immersion cleaning of cotton or silk, can not use cotton or gauze. Remove slant bed CNC lathe factory to protect the guideway and the machined surface and tu rust-proof oil or antirust paint. Clean the dust on the surface of the machine tool appearance. In each of the sliding surface and working surface are coated with machine rules make the lubricating oil. check carefully whether the slant bed CNC lathe parts with oil as required, whether to add sufficient coolant in the cooling box. Machine tool hydraulic station, automatic oil lubrication device between whether the oil level instructions specified parts. check the switch in the electric control box and components is normal, the instrumentation integrated circuit board is in place. Electricity to start the centralized lubrication with hin, make the lubrication parts full of lubricating oil and lubricating oil road. Make everything ready before the machine tool parts movement.< br / >
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
In summary, the multi-process integration of Swiss-type lathes, achieved through advanced CNC systems, multi-axis linkage, power tools, and automation features, offers significant benefits in terms of precision, efficiency, and versatility. This integrated approach not only enhances production efficiency but also reduces costs, making Swiss-type lathes an ideal choice for modern manufacturing needs.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
Pitch compensation is an important means of precision improvement in CNC machines. By compensating for the pitch errors of the lead screw, it can significantly enhance the positioning accuracy and machining accuracy of the machine tool. The following is a detailed description of the methods, steps, and application cases of pitch compensation:
By implementing the above key points, Swiss-type lathes can achieve high-precision, high-efficiency linear positioning, meeting the machining demands of high-precision fields such as aerospace, automotive manufacturing, and medical devices.
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