Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Popular Lathe Tools
A lathe is a tool which rotates a workpiece on an axis in order to allow for a range of completely symmetrical operations which can include sanding, cutting, drilling or other kinds of deformation. In other words the worker will place an object or material onto the lathe and it will then turn around 360 degrees repeatedly. By simply holding the implement in the correct place then, a hobbyist or professional is able to make change that will affect the entire circumference of the material.
Lathes are used in a variety of different industries and there are a range of popular tools associated with their use. To name just a few, lathes are used for woodturning, metalwork, metal spinning, glass work, pottery and more. Things that can be produced by using a lathe include cue sticks, table legs, glasses, bowls, baseball bats, instruments (woodwing), camshafts, crankshafts, plates, bowls, pots and mugs. The potter's wheel for instance which is highly popular is a form of lathe. It is also possible to ornamental lathes that are designed to be decorative and collectible.
There are also many different types lathe and parts of lathes. Usually the lathe will consist of a spindle on which the object will turn, a tool rest for standing the tool (sometimes a clamp), a tail stock and a lock nob. The lock nob is used in order to alter and then set the height of the tool rest in order to ensure that the tool that is used in order to shape the object is held steady and at the same height. Otherwise you would be likely to find that you ended up drawing strange shaky lines on the object rather than keeping them still and so creating a straight line. As the object rotates the tool will alter the shape, but because it won't move it won't dig into the object no matter how many times it is rotated. Thus the line will be completely even all around and you can then alter the position of the tool before making new alterations.
Other ways in which lathes differ are that some will rotate the object horizontally while others will rotate it vertically. Meanwhile you will find that some lathes are electric while older lathes require a pedal or a handle in order to cause the object to rotate. Of course the speed at which the item rotates is important too as this effect how well the item cuts depending on the material you are using. Lathes also vary a lot in size, and while some are small enough to be lifted and placed on a bench or a table, others will be large and will stand freely on workshop floors etc.
The tools that you use to apply to the object on the lathe can also vary widely and these can include paintbrushes for painting things that have already set, knives for cutting lines, sanders and files for filing things down, flamethrowers for working with glass etc and more. In some cases, such as the potters wheel, just hands will be enough to alter the shape of the clay.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.