Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Operation principle and processing of nc functions of CNC lathe
with automatic numerical control lathe processing, processing speed, a messy parts processing molding, machining accuracy is precise and reliable, car cylindrical, spherical and conical surface, circular arc surface and steps, cutting groove, embossing, drilling, tapping, die and cutting process, the whole process can be finished in one time. Fully automatic CNC lathe is a high function, high precision, low noise went to the type of machine tools, is a numerical control system to control the process of automatic machine tools. In addition there are also some hydraulic automatic lathe and pneumatic type automatic lathe, automatic lathe and heart is the root of center after must set up and working after can automatic processing the same product for a long time. All controlled by microcomputer programming to end. Selects the operation panel or knobs set way to choose different program operating mode and various operation parameters. The control system has confirmed and perfect alarm function. Numerical control lathe particularly suitable copper, aluminum, iron, stainless steel, plastic and other precision parts processing manufacturing, applicable to the instruments, clocks and watches, automobile, motorcycle, bicycle, glasses, stationery, hardware, sanitary ware, electronic components, connectors, computer, mobile phone, electrical, military industry and other professional batch processing parts, especially the more clutter parts. Numerical control lathe operating principle is: the numerical control lathe equipment within the computer through input devices to digital and information recorded by a character encoding method, after a series of processing through the servo system and the programmable controller to the machine tool spindle and feed and other performance of the organization, instruction, machine body, in accordance with these instructions, and in testing equipment, under the coordination of the workpiece processing various actions, such as cutting tools related to the trajectories of artifacts, feed speed and displacement demand an end to the automatic control, and then end of workpiece machining. The machining precision of numerical control lathe generally can reach 0. 05 - 0. 1 mm, fully automatic CNC lathe is controlled by method of digital signal, nc equipment each output pulse signal, then the machine moving parts move a pulse equivalent, As a general rule, be 0. 001MM) And machine tool feed drive chain of reverse space with screw pitch error of the mean by nc equipment march compensation, therefore, numerical control machine tool positioning accuracy is higher. Fully automatic CNC lathe processing after adjusted, is before the input program and launch, can automatically to carry on the processing machine, until the end of processing. The operator to do is to process the input, corrects, parts loading and unloading, tool preparation, processing of observation, parts of the work, such as inspection labor intensity big, machine operators work tend to be intellectual work. Other, combined machine tool is generally, clean, and safe. CNC lathe operating a full range of CNC function: after the numerical control system, PLC and fully integrated in a controller, motor control from the state of different sound solutions in combination with the highest technological level motion precision and good motivation to ensure the machine throughput increase, quality progress together. In the standard of the numerical control function module design, for all the important function of nc machine. Users can take advantage of the operation, the equipment and confirmed all the fundamental functions of the system as a whole, especially all axis and numerical control way. Nc standard from measures not only to supply customers with quick start, this also give them complete freedom to end control system to have supply custom programming, then make sure that the products in good maintenance of their different results. With personal scale of synchronization between the control plan of energetic microseconds interpolation times produce supply high function solving plan the basis of customer supply. Deterministic POWERLINK real-time communication to ensure that the numerical control axis, but also all drives and I/O peripherals synchronous clock and inserted in a nanosecond precision location control cycle. It has a function may access the visual components of software system. Preliminary programming of visual components include the 'classic', such as parameter Settings and exercise program running components, as well as the tool, such as imitation, record and process diagnosis. The operation panel of nc machine tool operation.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.