Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Oblique development trend of numerical control lathe bed
2020-09-30
JSWAY
48
Inclined bed CNC lathe is a kind of high precision, high speed of active machine tools. Equipped with multi-station dao tower or power tower, the machine has a wide range of processing performance, can be processed linear cylinders, oblique cylinder, circular arc and a variety of thread, groove, worm and other sundry, with linear interpolation function, the circular arc interpolation, a variety of compensation function, and in the mass production of mixed and disorderly accessories has prominent economic benefits. What is the structure characteristics of inclined bed CNC lathe?
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what cant the structure characteristic of numerical control lathe is inclined lathe linear rolling guide meet the requirements of high speed, reduce the friction resistance and temperature deformation, improves the machining accuracy, ensure the machining accuracy of long term stability. Tool detection equipment can active point location data input to the numerical control system, can greatly reduce the blocked time when changing tools, you can also take the initiative to compensation point of wear and tear.< br / >
standard equipment: spindle stepless speed regulation, and hydraulic chuck, hydraulic tailstock, eight horizontal position tool post, enclosed protection; In the design of inclined bed CNC lathe spindle box, using the method of reducing the spindle thermal deformation, to ensure that the spindle to work long hours when the relative stability of spindle axis. Inclined bed all inclined bed structure is used in CNC lathe to cutting can still maintain the stability of the machine tool accuracy.< br / >
inclined bed CNC lathe is a kind of high precision, high efficiency of machine tool. The machine is equipped with multi-station dao tower or power tower, with a wide range of technical performance, can be processing, linear cylinder helical cylinder, circular arc and a variety of thread, groove, worm and other sundry, and with linear interpolation and circular interpolation, a variety of compensation function, and the clutter parts in batch production has played a prominent economic effect.< br / >
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
In summary, the multi-process integration of Swiss-type lathes, achieved through advanced CNC systems, multi-axis linkage, power tools, and automation features, offers significant benefits in terms of precision, efficiency, and versatility. This integrated approach not only enhances production efficiency but also reduces costs, making Swiss-type lathes an ideal choice for modern manufacturing needs.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
Pitch compensation is an important means of precision improvement in CNC machines. By compensating for the pitch errors of the lead screw, it can significantly enhance the positioning accuracy and machining accuracy of the machine tool. The following is a detailed description of the methods, steps, and application cases of pitch compensation:
By implementing the above key points, Swiss-type lathes can achieve high-precision, high-efficiency linear positioning, meeting the machining demands of high-precision fields such as aerospace, automotive manufacturing, and medical devices.
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