Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Numerical control lathe to produce environment requirement
CNC lathe is now in active equipment down pretty advanced produce equipment, is also very delicate machine, produced in the process of the requirement of accuracy is very high, so now the enterprise produced by high precision lathe numerical control lathe, the decline of the product produced by CNC lathe out the scrap rate, and improve the production efficiency. But CNC lathe to produce environment is a must request, prevent the orientation of the numerical control lathe to principle of vibration source, and there can be no direct sunlight, air also needs drab; The second CNC lathe demand for power supply, power supply voltage must be safe; The third CNC lathe demand for temperature and humidity conditions, the temperature not less than 30 ° C, humidity cannot be lower than 80%. If, in accordance with the above requirements to do, assignments will be laid off ahead of a long period of time. So the numerical control lathe work must be in a good environment. Numerical control lathe numerical control milling composite factory home correct installation and commissioning is to ensure that the lathe with good, give full play to its benefits to conditions. CNC lathe is of high precision lathe actively, because of the installation and debugging errors, often form the loss of precision CNC lathes, the trouble rate of increase, thus cause attaches great importance to. Electric tool post and rotate more than change the knife, can't positioning, this is because when the program is to number one knife, electric tool post forward selecting cutting tools, when rotated to the cutting tool, no response signal, numerical control lathe and spin the rest, can't positioning. Check the electric knife rest hall element, then when the hall element damage, to numerical control lathe tool can make is in place, there is no signal output, and then form the above phenomenon, at this moment, no. Replace the knife of hall element. Measurement of linear motion axis deviation, reverse measure things usually adopt a dial indicator or dial indicator, if the condition allows, but measurement with dual-frequency laser interferometer. Was elected with a dial indicator or dial indicator to measure the demand note is table and table bar don't stretch out too high too long, when the cantilever is longer, because the measurement table easy mechanical movement, formed counting from compensation value is not true. If choose programming method, measurement, it can make the measurement process more fast and more accurate.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.