CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Milling Machines Vs Lathe Machines
The company was working with a client who needed a special machine built that required substantial CNC lathe work. “CNC lathes are costly, take up much wanted ground house, and have a steep studying curve,” explains Dan Sturges, firm CEO. He thought-about a CNC mini lathe, however found that it will not be precise, inflexible or accurate enough for the work required. It ought to be emphasised that the completion of a set quantity of coursework and the obtainment of applicable certification are requisite for handling a CNC lathe.
CNC milling performs a different, but crucial function in manufacturing. In truth, it could accomplish most of the similar operations carried out by slicing and drilling machines. Just like drilling, milling makes use of a rotating cylindrical chopping device. But a milling machine cutter is ready to transfer alongside a number of axes, and may create a variety of shapes, slots, and holes. The machine operator also can move the milling tool in several directions, unlike the single axis motion of a drill.
Tongtai loaders are thought-about the fastest within the machine tool market. They even have one or more software changers, while most CNC Lathe Machines have just one. As well, CNC Turning Centers also sometimes have or can have a chip conveyor, and CNC Lathe Machines largely don't have one.
While high accuracy is possible on a manual lathe with cautious measuring and cutting, the method takes a very long time and requires plenty of consideration. A CNC lathe makes the process a lot quicker and easier, cutting highly accurate pieces quicker than a guide operator can.
Willis Machinery is your one cease shop for a big selection of CNC and conventional lathes and milling machines, upright and radial drilling machines, and surface and cylindrical grinders. Whether you're a multi-billion dollar producer or a smaller job shop, Willis Machinery will meet your wants and surpass your expectations. Willis Machinery has supplied a large number of machine tools to clients in Michigan, Ohio, Indiana, Pennsylvania, and Canada for over 50 years. Tongtai also offers manufacturing CNC lathes with a gantry type loading and unloading robotic system or may also be equipped with a singular built-in robotic for auto loading and unloading. This automated system operates from the top of the machine as opposed to gantry methods that load from the top.
Offering machines with full turning and milling power, leading to quickest cycle time. A lathe is likely one of the oldest machine instruments used courting again to 1300 BC in Egypt. It was a person operated wood working lathe that was used to form symmetrical wood objects.
This means we are able to supply prospects with their components much sooner than most. At Dawson Shanahan, we use advanced CNC lathe know-how to perform turning operations. In this course of, unwanted materials is faraway from a workpiece by rotating it towards a chopping software. Fast, financial and correct, CNC lathes are an integral a part of the prime quality and skilled precision engineering service that we provide. Full use of driven software positions for each primary and sub spindle provides extended functionality.
Learning in regards to the numerous types of skills and coaching which are obtainable may assist a prospective technician to plan for an training in CNC machining. Turnaround time – CNC lathes velocity up the turning course of significantly.
This small CNC lathe also has a 2' spindle bore and a big work envelope. With 6' chuck, 4-turret toolpost and tail inventory setup - this small cnc lathe provides more capability and higher efficiency. CNC Lathe Range includes a series of flip mill, multi-tasking, multi-process machines, and semi/heavy obligation. With advanced software program and state of the art know-how for unmatched accuracy.
Look at the trends, both economic and consumer, for indications on your Zhongshan JSTOMI CNC Machine Tool Co., Ltd. 's staying power.
If you follow these straightforward steps you can keep your multi axis cnc machine mill axis. I think this article will help you make a wise decision on choosing the right .
When selecting the best products for customers, we considered not only the cnc service, but also the multi axis cnc machine.
We are making cnc service available to you at a very low price.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.