Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Metal Lathes Introduction
If you've been in business for a while, you might have heard of metal lathes, however if it's the first time you get to hear this phrase, let me explain what they are. You never know when you might need to buy one or make use of one.
In a nutshell, a metal lathe is a machinery equipment that can remove parts of a work item by cutting that part away. Also it is used to turn manually the metal to form it into various exact shapes. Initially it was used for industrial purpose for cutting difficult to cut metal parts. Nowadays, however, as there are many hobbyists that realized the use of such tool, it is used in a wide variety of applications and can cut almost every type of material existent today. For example you can use the metal pieces created with it for at tractor, a boat, a car or any other motorized machine or vehicle.
Initially lathes were very popular in the 19th and the 20th centuries at various blacksmith shops, however today they are used by many more people in a wider range of applications than during those historical times.
You can find it in several different types, including a center lathe, a turret lathe and a capstan lathe. Below are the descriptions of each of these.
Center Lathe
This is maybe the most common type, as this is the basis for the metal lathe. It is mostly used by hobbyists and various machinists. If you ever come across a metal lathe, the center lathe could be easily the first type you will ever see.
Capstan Lathe
The capstan lathe is basically a production machine that is a combination of the actual lathe and a capstan head with a set of various depth stops that are mounted on a turret face each.
Turret Lathe
This is looking almost the same as the capstan lathe, however it works a bit differently. You can easily perform various machine operations such as reaming, drilling and boring.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.