CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Machine Tools
CNC turning centers and lathes could appear similar, but they generally refer to slightly totally different machines. Lathes typically only flip while turning centers could be extra advanced. These machines could be able to facing, threading, knurling, drilling, boring, reaming, and taper turning. Horizontal CNC turning machines are extra frequent, however vertical machines utilize gravity.
Once a part is designed by an engineer, for instance an aircraft part, a CNC machine is programmed to mill that designed half out with high precision into the required material. A CNC could be compared to a mill, a drill, or a router sometimes seen in a machinist鈥檚 shop. A CNC is taken into account a very costly investment for producers, other professionals, and hobbyists. SYIL, a family-owned firm from China with a long observe record, makes precision CNC milling machines for milling and turning functions. Since its founding greater than 15 years ago, the company has supplied over 12,000 CNC milling machines worldwide to people, small startups and huge companies.
At Clark Engineering we're dedicated to repeatedly improving and challenging our staff to give you new and artistic methods to manufacture your parts faster and decreasing process variation. Our CNC benders and associated machinery allow us to do precisely that. A machining centre (MC for brief) for steel known as a numerically controlled machine device and is designed for processing workpieces with complicated prismatic geometries using a single clamping course of. Machining centres are fitted with instruments for varied machining processes, significantly milling and drilling. A typical feature of machining centres is the excessive level of automation, which includes both computerized device altering and totally automated motion sequences.
The relatively small work surface means it ought to solely be used for small elements (12 inches or much less) and should not be used for heavy cutting operations. Additionally, you should make certain the management of your 3-axis VMC is 5-axis succesful. Tormach provides engineered small CNC machines, tooling, and related merchandise.
MachineMetrics can analyze your CNC Machine鈥檚 efficiency to search out a super cycle time to operate at. Tilt Rotary TablesTilt-Rotary Tables For some shops, including a tilting rotary desk to their three-axis machining middle is a cheap answer to attain 5-axis capabilities. Because the tilting-rotary tables are fairly large, they monopolize many of the three-axis machining center鈥檚 work envelope.
We even have adapted the machines to be even more powerful and flexible than their base authentic design intent. Through integration of in-house designed magazine loaders, robotics, and devoted secondary operations we're able to combine operations and take out additional prices and sources for variation.
CNC machining is a producing course of identified for its versatility. Manufacturers use the method to create prime quality, custom-designed parts and products for a wide range of industries from just about any type of fabric.
Manufacturers of CNC wire forming machines and CNC benders have made large improvements over the last decade. This is exactly why Clark Engineering Company has invested in buying multiple model new CNC wire bending machines.
The flagship product is the Personal CNC which is designed for inventors, small/boutique producers, storage entrepreneurs, product builders, hobbyists, and educators. Lathes, mills, drills, laser chopping, laser engraving, water slicing, plasma chopping, and many other machining instruments may be automated. CNC producers sometimes target a sure price range for his or her merchandise, from hobbyists at $1k-$3k, to mid-range of $20k-$60k, and the high grade skilled vary of higher than $100k. A CNC machine is a pc numerical control system automated to perform a posh material cutting task.
These machines and software have increased in capability and flexibility and are capable of enable the programmer to provide extra advanced elements and clear up harder applications. Our programmers have been challenged with many troublesome parts and know tips on how to communicate the tooling concepts to in-home engineering workers and understand the way to create advanced programs to create your part.
We are a performance driven culture that uses cnc service to ensure continuous improvement.
You can get a of any specification from Zhongshan JSTOMI CNC Machine Tool Co., Ltd. as we have varied specifications to suit different multi axis cnc machine needs and cater to a wide client base existing in both domestic and overseas market. please feel free to enquire us at JSTOMI CNC Machine.
If something seems too good to be true, then it can be a , which provides mill axis value over its cost.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.