CNC turning lathe, Swiss type lathe original manufacturer since 2007.
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This machine is capable of performing numerous operations mechanically and economically. The archaic time period miller was generally used within the 19th and early twentieth centuries. Planer-style mill (Plano Milling)Large mills in-built the identical configuration as planers except with a milling spindle as an alternative of a planing head.
The fundamentals remain pretty much the same everywhere, with a couple of modifications bringing about extra possibilities and therefore one other kind of milling machine. While new milling centres have the capabilities to perform all kinds of operations, they're also more difficult.
SK and HSK tooling, generally known as 'Hollow Shank Tooling', is rather more common in Europe the place it was invented than it is in the United States. It is claimed that HSK tooling is even higher than BT Tooling at high speeds. The holding mechanism for HSK tooling is placed throughout the (hollow) physique of the device and, as spindle velocity will increase, it expands, gripping the tool more tightly with rising spindle speed.
The first operations use larger instruments to shortly carve away the fabric to lock the method until attending to an approximate shape of the ultimate piece. The chopping floor is cleaner, resulting in less rubbing and an increase in tool lifespan. After the preliminary setup is completed, the operator checks the machine program one last time earlier than giving the machinery a inexperienced light to start. Our employees - sales, service, and engineers - works together to supply the best solutions for your business via the integration of manufacturing technologies. Check out our website to view our product offerings, videos, case studies and more details about the machines featured in our complete product line and manufacturing options.
The Middletown milling machine of circa 1818, associated with Robert Johnson and Simeon North. This milling machine was lengthy credited to Eli Whitney and dated to circa 1818. From the 1910s through the 1940s, this model of its provenance was widely printed. In the Fifties and Nineteen Sixties, varied historians of expertise mostly discredited the view of this machine as the first miller and possibly even of Whitney as its builder. Nonetheless, it's still an important early milling machine, regardless of its actual provenance.
Milling cutters for particular functions are held in varied tooling configurations. A CNC machine is operated by a single operator known as a programmer.
Today our prospects face unprecedented aggressive pressures to dramatically improve productivity and reduce costs. We understand that for our customers to achieve success it is not just concerning the machines. Its ease of setup also makes CNC vertical machining a superb choice for prototype purposes. Brown additionally developed and patented the design of fashioned milling cutters during which successive sharpenings of the tooth do not disturb the geometry of the form. The milling machine constructed by James Nasmyth between 1829 and 1831 for milling the six sides of a hex nut using an indexing fixture.
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This term is growing dated as planers themselves are largely a thing of the previous. In face milling, the slicing motion happens primarily on the end corners of the milling cutter. Face milling is used to cut flat surfaces (faces) into the work piece, or to chop flat-bottomed cavities. The milling process removes material by performing many separate, small cuts.
So we are sticking to the more conventional benches here to give an outline of the machine parts. A device change is necessary to create the extremely accurate machined components. The great precision milling is known for is achieved within the last stage, taking the tolerances and surface roughness to levels onerous to match with some other fabrication course of. But it is also appropriate for creating a finished half from a block of fabric.
The use and installation of cnc service is compared with most other systems for managing the multi axis cnc machine effectively and no doubt cnc service have won the race so many times.
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As the manufacturing procedure of cnc service becomes more regulated, the costs to businesses will increase and the workforce will suffer as a result.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.