CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Large Cnc Milling
That ought to give you a fundamental rundown on how to buy a press brake. Choosing the proper tool for the job will set you up for machining success.
From here, merely import the vector DXF file into a CAM/CNC program to generate the mandatory G-code. Large or advanced parts Large or complicated components similar to blisks or impellers take a long time to course of and carry an elevated risk of device breakage. Should a breakage pressure you to cease machining, special software program allows you to restart the machining course of quickly from exactly the same level, saving you time and maintaining your production schedule.
This offers the CNC machinist a definite advantage when it comes to speed, extra advanced shapes, and troublesome components, but thus far, 5-axis machines are able to deal with most workloads. high-pace machining tools are taking is a trend in direction of updating and improving upon current designs. This means including extra axes, permitting for improved throughput, and the power to produce extra complex elements with larger tolerance capabilities.
The print necessities will at all times take precedence over the 3D mannequin, until directed in a different way. Students will get arms-on apply with the machine through the class, using teacher provided build information, instruments and material. They can have a number of axis Backgauges, and you can program them to do completely different bends.
We provide a full spectrum of extremely dependable CNC turning, milling, and grinding machines. We have varied product offerings of three Axis succesful CNC mills that can match a variety of manufacturing necessities. We have a product portfolio that satisfies versatility, performance, or production needs. OK if the last video was a disappointment, this one will certainly not be. Full throttle CNC machine milling, these guys really push the bounds of their machines.
Really cool to observe and the product was completed in less than two minutes. A bed mill is similar to a turret mill, nevertheless, the table of the machine only strikes perpendicular to the spindle, opposed to perpendicular and parallel. The spindle is the only part of the machine that strikes parallel to the axis, making a extra confined manufacturing. Bed mills are additionally thought-about to be extra inflexible than a turret mill. The firm says it has additionally bought a 3D Scanner for First Article verification.
If you follow the following tips and refine your design for CNC milling, the quality of your ultimate part will improve exponentially. In addition to eliminating redundancies in your design, you鈥檒l also want to clear up your CAD drawing earlier than importing it to CAM software. To do that, you can scale back your vector strains to the lowest potential variety of nodes earlier than the design high quality is compromised. Additionally, be sure to solely export the mandatory parts of your model when changing right into a DXF file. This includes scanning your sketch, saving it as a PDF file, and changing the picture right into a DXF file.
When you have a look at the LionSteel TRE you'll be able to immediately see that the CNC-machines were positively put to the test. Machine paths (G-Codes) may be created and simulated directly from the 3D mannequin, which might velocity up both the quoting and programming course of. The dimensions and datums referred to as out on the print are the shopper鈥檚 opportunity to spell out their desired type, fit, and performance of the part.
Wow, this sounds like a bit of a cruel question, but it is a vitally important question to ask yourself if you are struggling with your multi axis cnc machine and you would like to stop the cnc service problem.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.