CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Instruction Manual Vertical Boring
In this publish, I鈥檒l give some examples of machines which may suit your wants, what to anticipate for hidden prices, and offer you some recommendations on tips on how to keep your expenses down. Whether you鈥檙e a hobbyist or a professional machinist, CNC machines are just plain cool.
Fusion 360 is free for non-business customers and some small business users. Fusion 360 followed by Solidworks are the most popular CAD Software packages among CNC鈥檈rs based on CNCCookbook鈥檚 CAD Survey. BTW, you have the choice of buying the software outright (lifetime subscription) or subscribing. Now I hear all the time from hobbyists who don鈥檛 think they can afford G-Wizard.
The M03 path is all the time M03 regardless of local vantage level and native CW/CCW distinction. Tool radius compensation leftMTTurn on cutter radius compensation (CRC), left, for climb milling. P10000High-precision contour control (HPCC)MUses a deep look-ahead buffer and simulation processing to provide better axis movement acceleration and deceleration throughout contour millingG05.1 Q1. Extensions and variations have been added independently by control manufacturers and machine device manufacturers, and operators of a selected controller should concentrate on differences of each manufacturer's product. The velocity at which the machine controller can obtain and course of the incoming knowledge, transmit instructions to the drive system, and monitor the machine鈥檚 pace and place is critical.
When aligning vertical rotating machinery, the Z axis can also be the middle of rotation, however X and Y are used to reference the two axial planes 90 levels from one another as in Figure 6b. When performing precision shaft alignment on horizontal rotating equipment, the Z axis refers to the rotational axis or rotational centerlines. The Y axis refers to vertical position (perpendicular to the base) and the X axis refers to the horizontal place (parallel to the bottom). Our simultaneous 5-axis know-how raises the limits on the kinds of part geometries you'll be able to machine.
By empowering you to produce extremely complicated elements in a single setup, our 5-axis machines unbridle the imaginations of your engineers and redefine your general capabilities. Although many work full time throughout common business hours, additional time may be widespread, as are evening and weekend work. Job responsibilities additionally vary depending on the place a machinist is in his or her profession. Fusion 360 is the most well-liked CAM Software followed by Vectric/Aspire and Mastercam based on CNCCookbook鈥檚 CAM Survey.
The Y and Z axis are in reference to the radial planes of machine rotation. One being horizontal (parallel) to the base, the other being vertical (perpendicular) to the base.
Actually, I worked at one composite restore shop where I took care of the tooling. We bought a Haas TM-3P and it labored nice for making tools for balancing, molds, and every kind of other issues to assist us keep forward of the competition. One of its primary advantages was that we may usually go from concept to outcome inside a day or two, instead of at all times waiting on a normal 2 week lead time. If you鈥檙e looking for something about half a step up, the Bobs CNC E3 is a machine that may really allow you to do some pretty cool stuff in your garage. Most CNC dealers are fairly open to negotiation, and you may find yourself spending a lot on the choices.
Older and cheaper machines are clearly much less succesful in this, much in the identical means that an older computer will work much less well and extra slowly (if at all) on demanding duties than a more moderen one. If you鈥檙e thinking of getting into this enviornment, you鈥檇 better come ready. You鈥檙e greatest off spending some time with CNC machinists that can understand your needs. You also can visit some manufacturing commerce reveals to see what鈥檚 offered.
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First factor is that one yr is cheap鈥搉ot rather more than a single cutter costs. The factor is,at the end of that 1 12 months,Feeds and Speeds hold proper on working too. SampleBlockCodeDescription%Signals start of knowledge during file switch. Originally used to cease tape rewind, not essentially start of program. For some controls (FANUC) the primary LF (EOB) is begin of program.
Competitiveness policy of Zhongshan JSTOMI CNC Machine Tool Co., Ltd. is about existing clusters as a platform for upgrading microeconomic fundamentals, where structural policies aim to change the industrial composition of an economy more directly.
No, this isn't a wonder product and it won't be likely to change your life but it will give your multi axis cnc machine a kick and bring the extraordinary to the every day. give it a shot at JSTOMI CNC Machine.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.