Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Installation requirements of CNC milling machine
2020-10-04
JSWAY
55
Visited factory will know that there will be a regional specialized processing plants, with CNC milling machine, CNC milling machine there are arranged neatly. In the process of installation of CNC milling machine, operators need to according to the concrete steps on the instruction manual for installation, does not change the order of the steps, otherwise it will affect the CNC milling machine processing effect.
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there is a gear, a lot of CNC numerical control lathe manufacturer of gear are strict requirements of production, but the gear transmission is a precision, of course, we know the quality of our gear is good, but the lack of precision CNC milling machine as the main yield will be aroused. installation for technical personnel of enterprises must be seriously, the effect of neglect, because a little detail mechanical installation will result in failure in manipulation, so enterprises should repair for CNC milling machine.< br / >
after the grinding process is guaranteeing and improving the precision of the processing, the general is the most important role companies choose so we want to use the traditional artificial mechanical equipment is used for grinding means less for processing, only the manual in order to guaranteeing the quality and precision.< br / >
CNC milling machine is indispensable for many processing industry CNC equipment. The numerical control equipment with high cost, wide range of processing, and the advantages of high efficiency. It can be on the CNC milling machine of all kinds of milling machine processing different surface grooves. The work is the principle of CNC milling machine. It is a kind of blade milling process is continuous, more suitable for production of medium and small batch production and processing of small and medium-sized parts.< br / >
compared with the traditional milling machine, CNC milling machine has experienced fundamental changes in the structure. Coordinates, it requires the servo system to coordinate multiple coordinate in the direction of movement at the same time, and keep the relationship of the reservation, to control the tool set along the straight line, arc or space straight line movement. Circular orbit. CNC milling machine can realize two-axis, three axis, four or five axis linkage. The second is to control the spindle. Spindle start and stop, and reversing switch and the spindle can be done automatically according to the program. In the main shaft of CNC milling machine set, there are usually automatically back to the device, can be completed in a few seconds of loading and unloading knife, make tool change more convenient. In addition, the main shaft of multi-axis CNC milling machine can pass around the X, Y, or Z axis numerical oscillation. Some CNC milling machine has a universal spindle, it expanded the scope of the movement of the spindle itself, but the spindle structure is more complex.< br / >
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
In summary, the multi-process integration of Swiss-type lathes, achieved through advanced CNC systems, multi-axis linkage, power tools, and automation features, offers significant benefits in terms of precision, efficiency, and versatility. This integrated approach not only enhances production efficiency but also reduces costs, making Swiss-type lathes an ideal choice for modern manufacturing needs.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
Pitch compensation is an important means of precision improvement in CNC machines. By compensating for the pitch errors of the lead screw, it can significantly enhance the positioning accuracy and machining accuracy of the machine tool. The following is a detailed description of the methods, steps, and application cases of pitch compensation:
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