Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Influence of CNC lathe power elements
traditional machining is done with manual operation of general machine tool operation, processing by hand when the swing machine tool cutting metal, rely on the eyes with a caliper tool such as the precision of the measurement products. Modern industrial homework already using computer digital control machine tool, CNC machine tools can be in accordance with the technical personnel beforehand good programming active on any products and components for processing directly. This is what we said the nc machining. Nc machining is widely used in all mechanical processing of any field, but also the development of mould processing trend and important and necessary technical means. Numerical control lathe on the use of with other mechanical processing manufaturability cannot achieve, also unequivocally on yield difficult messy parts, CNC lathe when programming must note the cutting parameter of each working procedure, to choose when using the correct cutting volume, so to product quality and production progress. Generally affect the conditions of the cutting speed, feed rate and depth has a machine, tools, cutting tools and workpiece rigid; Cutting speed, cutting depth and cutting feed rate; The workpiece precision and surface roughness; Knives expected life spans and maximum yield rate; The types of cutting fluid, cooling way; The hardness of workpiece material and heat treatment conditions; Number of artifacts; Machine tool life. Cutting tool materials is different, promised to maximum cutting speed is also different. High speed steel cutter high temperature resistant cutting speed is less than 50 m/min, carbide cutting tools high temperature resistant cutting speed can reach above 100 m/min, ceramic cutting tool of high temperature resistant cutting speed can be as high as 1000 m/min. Workpiece materials. Workpiece material hardness is concave and convex will affect the tool cutting speed, the same cutting tool machining hard cutting speed when the data should be decreased, and processing of soft materials, cutting speed to be able to progress. The cutting tool life spans. Cutting tool using the moment ( Taking) For long, should choose low cutting speed. On the other hand, can choose high cutting speed. Cutting depth and feed quantity. Cutting depth and feed quantity is big, cutting resistance is big, the cutting heat will be added, so the cutting speed should be decreased. The shape of the cutting tool. The shape of cutting tool, the size of the viewpoint, the blade sharp degree will affect the selection of cutting speed.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.