CNC turning lathe, Swiss type lathe original manufacturer since 2007.
How To Make Arduino Based Cnc Machine At Home
They did not get that big for nothing; Okuma has always been an innovator, staying proper on the cutting fringe of whatever tech they develop, including their CNC milling machines. For one example, they just lately unveiled the Okuma app store, which features much like the kind of store you'd find on a smartphone, only with on purposes for CNC machines.
Each machine follows the identical machining precept, often known as subtractive machining, the place you start with a block of fabric and then shape that materials into the desired specs. How the half is definitely formed is the important thing difference between the 2 machines. Understanding the variations in additional depth will assist in placing the right half in the best machine to maximise their capabilities. One of the most typical varieties, milling CNC machines function built-in tools for drilling and chopping. Materials are placed contained in the milling CNC machine, after which the pc will information the tools to drill or reduce it.
The manufacturer can reduce or utterly remove the human intervention in a manufacturing process. Operators can work on different tasks as a result of many CNC machines can function unattended. There are additionally some facet benefits which embrace reduced human errors, lowered operator fatigue, predictable machining time, etc. These lathes type as crucial and useful group and are vastly used in mass manufacturing. These machines are literally of semi-computerized kind and a really wide range of operations can be performed on them.
In working these machines, a very wide selection of operations can be performed on them. In working these machines, a little or no talent is required of the operator.
If you should be right on the bleeding edge of machine device tech, an Okuma is the best way to go. CNC plastic machining makes use of the latest computer numerical control methods. The milling machines used are thus automated and controlled by a pc to machine a block of material to create a part. The absence of a mildew reduces the price and time and makes it attainable to acquire equivalent parts made from the best material. This makes it the strategy of choice for unit productions, for instance for visual and useful tests.
The finest purpose to make use of a milling machine for an upcoming project is the versatility. The tooling choices for a milling machine are countless, with lots of of accessible specialty cutting instruments and various styles of end mills which be sure to are covered from start to end on every job. For instance, it will impossible to efficiently machine one thing like an intake manifold for an engine on a lathe.
DMS offers all kinds of HSD and Perske spindles as unique tools on our 3 Axis CNC Routers and 5 Axis CNC Machining Centers. CNC Machine Vacuum Pumps Vacuum pumps are optionally available options on DMS CNC Routers. The manufacturers that we suggest are Dekker Vacuum Pumps, Travaini Vacuum Pumps, and Becker Vacuum Pumps. Improved automation is the primary benefit offered by almost all kinds of CNC machine tools.
Some manufacturers mount impartial milling heads with software change capabilities make this machining center much more efficient. Machine instruments are used to form inflexible metals similar to metals, by cutting, shearing, grinding or lathing. However, the precise working process is past the machinist鈥檚 management. Boasting over a century of expertise and the biggest distribution network in America, it鈥檚 protected to say that Okuma is among the greatest gamers in the equipment business. Notably, the company is the industry鈥檚 solely single-source supplier, with the CNC machine, drive, motors, encoders, spindle and CNC management all manufactured in home.
For intricate components like that, a milling machine would be required for successful machining. Most fashionable manufacturing centers have each milling machines and lathe machines.
To that end, Zhongshan JSTOMI CNC Machine Tool Co., Ltd. has successfully built a solid foundation and infrastructure for cnc service manufacturing.
To build customers value by delivering high-quality products, services and solutions in innovative and cost effective ways. Zhongshan JSTOMI CNC Machine Tool Co., Ltd. will realize this mission by setting the highest standards in service, reliability, safety and cost containment in our industry.
Latest technology and manufacturing equipment has improved the quality of cnc service.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.