CNC turning lathe, Swiss type lathe original manufacturer since 2007.
How Cnc Lathe Machines Are Transforming The Production
They can function 24 hours a day, three hundred and sixty five days per yr – so you’ll all the time have the elements you want, whenever you need them. Accuracy – Much like consistency, the accuracy of parts produced in a handbook lathe can vary significantly. A CNC lathe, however, follows the very same instructions and chopping path every time to ensure elements are precisely the same. The TD Z2200-Z3200 presents sturdy and dependable machines, for big size elements without rising the manufacturing time. The operators that work with these highly effective machines, will profit from the drives of integrated spindles.
The Hi-TECH 850CNC Turning Center is the highest of the big selection of machines inside the Hwacheon Hi-TECH line. This high tech CNC Turning Center stands not only above all others in the market because of its dimension and weight, however due to its outstanding specification and capabilities. Where other mass produced machines fail, this technical marvel delivers glorious outcomes. With the optional Y-axis (4th axis) and an additional sub-spindle (fifth axis), off-center operations and second clamping for complete machining is made straightforward in one setting. The producer and the nation (South Korea, Germany, Japan, Taiwan, China, others) where the CNC Lathes are manufactured have a big impact on the costs.
The tailstock strikes in and the facilities hold the workpiece from either end. The headstock houses the turning spindle which in flip causes the chuck and workpiece to rotate at a high rate. As the cutting device comes into contact with the workpiece, it begins to take away chips which, because of the speedy rotation, ends in a fair reduce around the whole diameter of the workpiece. four axis lathes may be made much more environment friendly by mounting an independent milling head with device-change capabilities. Available from normal 2-axis CNC Lathe to a fancy and powerful CNC High Tech Turning Center.
Both the principle and back spindles are equipped with integral built-in spindles which decrease vibration and provide superior responsiveness for heavy obligation slicing and nice finishing of labor pieces. Wide vary of sizes of the 2-axis 1 turret lathe, Y-axis / Opposed Twin-Spindle / Parallel Twin-Spindle / Vertical lineup of CNC lathe. But unless you get pleasure from boring repetitive work, that’s method too many parts for a guide lathe. This and numerous different part examples fall into the identical straightforward-peasy, let’s simply get ‘er carried out bucket, together with flanges, adapters, fittings, bearing housings, and extra. Even elements that have a couple cross-holes right here or a pair of keyways there could be higher fitted to a two-axis CNC lathe, even though it's going to require a secondary operation and a fixture to carry them.
We offer a wide range of CNC Lathe turning providers from simple 2-axis turning all the way in which as much as 7-axis to accommodate all of our prospects wants. The advantage of multi-axis machining is superb quality and competitive pricing through elevated efficiency and fewer handling. (28.6 kg)Motor90 volt DC with digital pace control that accepts any incoming current from 100 VAC to 240 VAC, 50 Hz or 60 Hz. We have machines, accessories and tooling in inventory and our off-website warehouse remains to be delivery. Even although our staff is working remotely, we are fully setup to assist all of your needs.
Tsugami/Rem Sales features CNC turning facilities, equip with Y-axis with and with out inbuilt gantry. Tsugami's vertical machining centers are built for high precision, accuracy, and speed, all featured in an area saving platform. Use the Tsugami M08SY to perform extremely complex machining, corresponding to turning, drilling, boring, cross-drilling and CNC milling.
A lathe is a machine software that's used to take away metallic from a workpiece to provide a desired form and dimension. A lathe machine is usually used for shaping the material into the specified type by eradicating the surplus material from a given workpiece. A lathe is likely one of the most important materials elimination strategies in the know-how of producing.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.