CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Guide To Cnc Lathe Machining And Turning Centers
When wheels turn into worn or compromised from excessive use, this device can be utilized to re-minimize and recondition the wheel of the prepare car. The machine is controlled electronically through a pc menu fashion interface, this system may be modified and displayed on the machine, together with a simulated view of the method. The setter/operator wants a high stage of talent to carry out the process. However, the information base is broader in comparison with the older manufacturing machines the place intimate knowledge of every machine was thought of important. These machines are often set and operated by the identical person, where the operator will supervise a small number of machines (cell).
Still, if you've got the price range, a Mazak milling machine will all the time ship. At BP Automation, we design and manufacture custom machines to sort out advanced manufacturing problems and offer distinctive options to your automation issues. We additionally build particular mechanical hardware and software program options for a number of industrial applications. You can contact us to know extra about our CNC machining and different automation options. Lathes having step-cone pulley drive as traditional and the back gears, however having individual motor drive, thus eliminating using major shaft.
In conventional lathes, threading is a separate step; an operator needs to take away it and apply the thread at a unique station. Precision threading holds the piece locked in place and could be a massive time-saver. New to CNC machining and would like to know extra about CNC machining? In truth, there have been so many kinds of CNC machines and today we are going to cover just one sort of it, which is the CNC Machine Lathes.
For answers to your questions or extra info on CNC lathes call Liberty at or ship us an 5 axis lathes are probably the most versatile and efficient of all CNC lathes. For example, Hi-TECH 450A commonplace machine has a chuck size of 10”.
The usage of the term metallic lathe may also be considered considerably outdated nowadays. Plastics and other composite materials are in broad use and, with acceptable modifications, the identical principles and strategies may be applied to their machining as that used for metallic. This extra help may be provided by a steady relaxation (additionally known as a gentle, a set steady, a center rest, or generally, confusingly, a center). It stands stationary from a rigid mounting on the bed, and it helps the workpiece on the relaxation's heart, sometimes with three contact points a hundred and twenty° aside. We have an in depth operation with over 100 CNC machines and over 200,000 sq. feet of flooring house.
It is basically only a high-of-the-line center lathe, with all the finest optionally available options that could be omitted from less expensive fashions, similar to a collet nearer, taper attachment, and others. The bed of a toolroom lathe is mostly wider than that of a normal centre lathe. However, within one model, the standard difference between a daily model and its corresponding toolroom model is dependent upon the builder and in some instances has been partly marketing psychology. For name-model machine software builders who made only high-quality tools, there wasn't essentially any lack of high quality within the base-mannequin product for the 'luxurious mannequin' to enhance upon.
Hi-TECH 450A/B/C, offering on the similar time greater spindle bore diameters. Besides theses standard machines may also be fitted with milling capabilities, Y-axis, sub-spindle and likewise a longer machine bed (Hi-TECH 450A/B/C – std / MC / YMC / YSMC / LYSMC). Wheel lathes are machines used to manufacture and resurface the wheels of railway cars.
The TM CNC lathe machines are designed for general objective CNC turning applications and provide a straightforward transition from guide turning or milling. The company can be identified for creating world class multi-tasking machines, which can deal with turning, milling, boring, and more, multi functional machine. Obviously, though, such a machine is not low-cost, and nor are any of their machines. While buying a used Mazak will save you some, their worth level can still be a turnoff for brand new or thrifty machinists.
In any case, due to their totally ticked-off possibility record and (actual or implied) higher high quality, toolroom lathes are costlier than entry-stage middle lathes. Some variations aren't all that obvious, and others are more a niche area. For example, a centering lathe is a twin head machine where the work stays fixed and the heads move in the direction of the workpiece and machine a center drill hole into each end. The resulting workpiece could then be used 'between centers' in one other operation.
is emerging as one of the most popular cnc service, moving beyond its mill axis benefits, with conclusive scientific evidence suggesting the positive role play in multi axis cnc machine.
You will find a wide variety of for sale for virtually any mill axis needs. Keep in mind how you plan to use the , and talk with a professional about the model and features that are right for your application. Go to JSTOMI CNC Machine for on sale.
Many of the cnc service listed here can be purchased for less money, but in general we recommend paying a slightly higher price for significantly improved performance. These are our top choices and their recommended configurations.
The multi axis cnc machine-type cnc service is poised to lead the mill axis market.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.