CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Fryer Machine Systems Inc
Use these 3 design tricks to reduce the costs of your CNC machining project. On the Vertical Milling Center(VMC) the Z axis transfer the table in what direction. On the Vertical Milling Center(VMC) the Y axis move the desk in what direction.
Gravity helps maintain the slicing areas clean but may also cause an issue if the stock is simply too skinny and sags. For those questioning if a new CAM module—and even a completely new CAM system—will be required after buying a multitasking machine, Mund stated not essentially. Shops confronted with programming a mill-flip machine can continue to use their machining middle module for any milling and their lathe module for turning. It is apparent that deciding on a fabric with physical properties that surpass the requirements of your application can rapidly and unnecessarily improve the cost of your CNC machined parts.
EMAG’s international service network aims to be fast, targeted and complete. Service engineers operate worldwide to make sure that the standard and productivity of CNC turning machines, flip-mill centers and CNC grinding machines are maintained throughout their complete life cycle. Milltex is the second model of Campro family, function vertical machining heart and bridge kind collections. Campro together with Milltex are each primarily designed by Campro ourself.
Surfaces that cannot be reached by the slicing tool, can't be CNC machined. Since a component is produced by removing material from a solid block, a slicing device with an appropriate geometry must exist. For this purpose components with internal geometries or very steep undercuts (for example) cannot be machined. CNC machining can create elements with larger dimensional accuracy than most different frequent manufacturing applied sciences. During the final finishing machining steps, material may be removed from the workpiece very accurately, achieving very tight tolerances.
DECO 0.4L small ball mill low cost price mini lab planetary ball milling machine. Tornos introduces two new variants of the MultiSwiss – the MultiSwiss 8x26 and the MultiSwiss 6x32- based on the philosophy and the know-how which proved so profitable on the MultiSwiss 6x14 and MultiSwiss 6x16. These machines mark a departure from conventional multi-spindle machines, offering the link between multi-spindle and single-spindle turning machines. The machines’ on-board know-how means they can ship cycle instances equal to these of cam-operated multi-spindle turning machines.
A horizontal machining center is the only middle for everybody to grasp. It looks and operates very very similar to a lathe, accommodating a wide variety of fabric sorts and sizes.
Lathe and milling cutting tools are used to take away materials from the workpiece, forming the part. The workpiece is hooked up to a spindle that may both rotate at excessive speed (like a lathe) or position it at a precise angle (like a 5-axis CNC mill). Material is removed from the workpiece utilizing chopping instruments or drills that rotate at excessive velocity.
In the subsequent sections, we re-study a number of the design rules we visited beforehand with value-discount in thoughts. With these 3 design tips, you possibly can drastically scale back the cost of your CNC machined elements. Undercuts can be machined utilizing special T-shaped, V-formed or lollipop-formed chopping instruments if designed accurately. Very giant CNC machines can produce parts with dimensions up to 2000 x 800 x a thousand mm ( 78’’ x 32’’ x forty’’).
For instance, guide repositioning introduces a small, however not negligible, positional error. The impact turns into more distinguished when the ratio of size-to-diameter of the slicing device will increase and is the reason why deep cavities can't be easily CNC machined.
Digit Glass 3350 is a multi-useful CNC work center with 5 digital interpolated axes designed for hi-tech performance. Carrying 7 patents, it includes a 12.eight kW air-cooled electro-spindle particularly designed for excellent lifetime efficiency. The Digit Glass 3350 can carry out routing, shaping, edging, sharpening, drilling, beveling, writing, grooving, straight cuts with noticed blade, and flat edging with cup wheels.
have manifold cnc service effects, ranging from mill axis to multi axis cnc machine.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.