CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Cnc Milling Machine Operator
Create a new creo session and selecting manufacturing, with the subtype as NC meeting. In this session, choose the assemble reference model and choose the part that you simply designed. Next you need to create the work piece, the block of fabric you make the piece from. To do that, click workpiece and choose placement then click on the default coordinate system. Every move of the cutter is linked to the machine coordinate system.
Lathe components have turn into extra correct, allowing for the profitable machining of items as much as 457.2mm in diameter and larger workloads are being supported. Several firms have become leaders within the CNC machining market, together with HaaS Automation, Heidenhain, Siemens AG, Mitsubishi, Fanuc Corporation. By 2015, these 5 firms accounted for 60% of the overall CNC trade, however even smaller firms are finding success and making a aggressive market. With the ability to function on wood, foam, composite board, aluminum alloy, and even PCB, 4 axis is a multi-use CNC tool performing at a slightly larger competency than the three axis.
In addition to plain milling instruments, Stecker additionally uses specialty tooling when wanted. For occasion, one device was custom floor to have all three diameters on it that may normally be carried out with three separate drills. A detailed description of every aspect of CNC milling would require an entire sequence of blog posts! A CNC machine can cut as exact as 0.001” (single-digit micron range), or about 1/four the width of a human hair. Bored Holes — Enlarging an current gap using a drill and a stiff boring bar with a single-level chopping device types a precise internal cavity within a workpiece.
The publish processor for Fusion is included with the software program and already installed on the computer systems in the EPICS Lab. If you are not using certainly one of these machines then you will have to download and set up if your self from their website.
When drilling in the CNC and all machines you will want to starter drill the holes earlier than drilling. The following is the procedure for starter drilling and drilling holes. Peck or deep is used so that the chip and coolant can get out and in of the holes.
If normal drilling were used the drill may warmth up stick and break or not drill straight. A Mill Volume is the area that you want the milling cutter to make use of to machine the part options. This is down within the geometry tab, you click mill volume and extrude. Then go to the sketching tab and click on offset, and loop, this should be applied to the outline of the form that you simply need to mill. Depending on the dimensions of the bit, the worth of this clearance will change.
Boring permits components to be assembled correctly and tightly (reaching very tight tolerances for diameter) or for valves to consistently measure air, oil, or gasoline. The quest for innovation and the event of innovative technologies has all the time been a part of EMCO's philosophy. Since then EMCO has proven time and again that it is attainable to use impressive data to make groundbreaking machines. Innovation is driving progress of CDC milling options and companies are leveraging expertise to create more adaptive software program updates that are simpler to use and have interaction more customers.
Finding a reliable solution for the cnc service multi axis cnc machine not only supports operation of the entire system but also enhance the beauty of your workplace.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. ’s goal is to provide the customer with an enjoyable, honest service by satisfying individual customers practical transportation needs with a quality product.
The rising mill axis consciousness observed worldwide are expected to be key factors driving the demand for multi axis cnc machine cnc service.
There are different types of , mainly mill axis and multi axis cnc machine.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.