Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
CNC milling machine and machining center
2020-09-30
JSWAY
49
What is the difference between numerical control milling machine and machining center? In fact, this problem is not only let dilettante confused, but also confuse many in the industry. In a nutshell, is the upgrade version of CNC milling machine processing center.
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big difference is that you have a knife library?< br / >
CNC numerical control lathe factory mentioned they equipment is equipped with a significant difference between the two is to look at the library. In fact, the machining center is a CNC milling machine with tool library. Machining center can be done to achieve single fixture milling, drilling, tapping and other processing operations work, because it can realize automatic tool change, and in the process of multistep continuous process, the operator does not need manual intervention, so long as the process is LL programming, good tools and the corresponding parameter configuration. Is different but the CNC milling machine, CNC milling machine can implement a clamping processing and multiple working procedure, the difference is in the process in the process of transformation, tool change manually, so the process is discontinuous, is more than one degree of intermittent execution, such processing, whether the machining efficiency and machining efficiency is slightly lower than on the quality of machining center. So when you see a machine in the future, you can through it to see if there is a tool to judge it's a library is a processing center, CNC milling machine this is a gold standard. is protected by comprehensive:< br / >
in fact, it is not absolute for many devices, a lot of CNC milling machine is gradually began to processing mode to carry on the comprehensive protection, of course, there are also many old still adopt the open CNC milling machine processing mode, or half protection type processing mode, the extent and the machining center is different, which, of course, these differences are not absolute. ( Again) 。< br / >
with or without automatic chip removal device:< br / >
with the former as a standard, the standard is not absolute standard, but mobile standard based on processing equipment development process. Investigate its reason, is because in the process of research and development awareness after chose some of the original equipment. Many new CNC milling machine, full protection and automatic chip removal device is basically standard of form a complete set of, and in the process. There is no big difference between heart and heart.< br / >
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
In summary, the multi-process integration of Swiss-type lathes, achieved through advanced CNC systems, multi-axis linkage, power tools, and automation features, offers significant benefits in terms of precision, efficiency, and versatility. This integrated approach not only enhances production efficiency but also reduces costs, making Swiss-type lathes an ideal choice for modern manufacturing needs.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
Pitch compensation is an important means of precision improvement in CNC machines. By compensating for the pitch errors of the lead screw, it can significantly enhance the positioning accuracy and machining accuracy of the machine tool. The following is a detailed description of the methods, steps, and application cases of pitch compensation:
By implementing the above key points, Swiss-type lathes can achieve high-precision, high-efficiency linear positioning, meeting the machining demands of high-precision fields such as aerospace, automotive manufacturing, and medical devices.
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