Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Cnc Machining Centers & Swiss Type Lathes
Often often known as the center of a machine software, the principle spindle consists of a spindle assembly and the spindle drive system. These are a number of the shifting elements of the CNC machine device, they usually include motors, gears, and the chuck (extra on it later). The C-axis drive which helps to position the fabric may also be assembled together with the spindle. Mini-lathes and micro-lathes are miniature variations of a common-purpose center lathe (engine lathe).
This feedscrew may be engaged, by way of a gear prepare, to the feed shaft (talked about previously) to offer automated 'power feed' motion to the cross-slide. On most lathes, only one course could be engaged at a time as an interlock mechanism will shut out the second gear practice.
Usually, the compound rest has a protractor marked in its base (2b), enabling the operator to regulate its axis to precise angles. The cross-slide rides on the carriage and has a feedscrew which travels at proper angles to the principle spindle axis. This permits facing operations to be carried out, and the depth of reduce to be adjusted.
A CNC lathe machine is generally used to perform / produce exact spherical shapes with both an Outer Diameter (OD), and an Inner Diameter (ID). Practically every kind of structures could be machined with this machine device, relying on their needs in numerous industries. Hwacheon incorporates highly rigid strong field guides on all axes for its Hi-TECH line of machines to chop down time between processes and to enhance machining precision. Separate from the main spindle as an choice, the sub-spindle works in sync with the main spindle to finish the first and second slicing operation in a CNC lathe. When named as a second spindle, the mechanism has the same capability and energy as the main spindle.
The compound rest (or top slide) is often the place the software post is mounted. It offers a smaller amount of movement (less than the cross-slide) alongside its axis via another feedscrew. The compound relaxation axis may be adjusted independently of the carriage or cross-slide. It is used for turning tapers, to regulate depth of minimize when screwcutting or precision dealing with, or to obtain finer feeds (under manual control) than the feed shaft permits.
They sometimes have swings within the vary of 3 to 7 in (seventy six to 178 mm) diameter (in other words, 1.5 to 3.5 in (38 to 89 mm) radius). They are small and reasonably priced lathes for the house workshop or MRO store. The same advantages and drawbacks apply to these machines as defined earlier relating to three-in-1 machines. The device bit is mounted within the toolpost which may be of the American lantern style, conventional four-sided sq. fashion, or a quick-change fashion such as the multifix arrangement pictured. Interchangeable device holders allow all instruments to be preset to a middle top that doesn't change, even if the holder is removed from the machine.
The result's a complete and even complicated part manufacturing process, eliminating the necessity to transfer the part to another machine for a second operation e.g. to a CNC milling machine or CNC machining centre. CNC Lathes are generally used in industries corresponding to oil & fuel, automotive, aerospace, medical, electronics, mining, power plant, metal & paper mills, and ship building, simply to call a number of.
When a lathe is installed, the first step is to stage it, which refers to creating certain the bed isn't twisted or bowed. There is not any need to make the machine exactly horizontal, but it should be totally untwisted to realize accurate slicing geometry. A precision degree is a useful tool for identifying and eradicating any twist.
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JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
By implementing the above key points, Swiss-type lathes can achieve high-precision, high-efficiency linear positioning, meeting the machining demands of high-precision fields such as aerospace, automotive manufacturing, and medical devices.