CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Cnc Lathe Training
We typically see a 50% discount in toolpath calculation time with the latest Intel i7 or Xeon processors. Full-blown CNC Lathe with ball screws, 5C Headstock, and DSLS closed loop management system for quicker feeds. A parts catcher and components conveyor facilitates the cautious elimination of priceless elements from the machine with none injury. A reduce-off affirmation sweep-arm swap ensures that the half was separated from the barstock efficiently.
The conveyor is driven by a variable-frequency drive integrated into the coil feed line controls. Conveyors can attain speeds as much as 650fpm and have user-friendly operator screens for individual programming of speed-per-half. Pneumatic energy and control are supplied from current gear. In the method of CNC turning, components are developed by the precision chopping of rod materials because it turns. The cutting software is fed into the rotating materials at a spread of angles, permitting a excessive diploma of flexibility in configurations.
As one of Canada's foremost machine distributors, we’re committed to offering innovative machine instruments with customised applications that guarantee our clients are competitive on the worldwide market. Levil machines are designed with an aluminum body, precision guideways, high precision servos on every axis, and parts which are individually machined in-house. The machines are lightweight and transportable whereas remaining inflexible enough to keep up precision and straightforward to maintain for years to come. Levil Machines are the perfect match for colleges, job coaching websites, prototype labs, brief-run initiatives R&D labs, custom job retailers, and secondary machining operations at massive industrial websites. Our machines can cut a wide variety of supplies together with metal, aluminum, plastics, copper, to titanium.
Cutting oil circulate affirmation monitoring ensures that the slicing oil is properly lubricating the chopping instruments. The use of properly-recognized European A-model components and strong development ensures high reliability and performance of the STYLE CNC lathe. For the operator with very high calls for, all models may be delivered with extra heavy obligation bearings (bigger bore), weighted tailstock with a larger pinole diameter and stronger main motor for extra excessive torque. You Ji has also been featured on the duvet of Modern Machine Shop Magazine for their revolutionary design by including a facet head for turning on their a big CNC vertical turning facilities.
Also I like using the skateboard wheels, they're adjustable and one may use more units over a longer axis. To program the module is easy with ConstruCAM which is a complimentary CAD/CAM program for our machines.
This light weight lathe kit is ideal for interest or small batch production when there isn't a want, or finances, to invest in a separate standalone CNC lathe. Use this CNC lathe package to convert your High-Z or T-Rex right into a CNC lathe / turning heart. dumbbells amassing dust within the closet might be turned fairly simply on a lathe. The extensive, comparatively deep recessed area the place your hand grips the bar may be turned with a simple grooving routine, a function that may be murderous to chop on a milling machine.
Knowing which one is correct in your firm and manufacturing needs requires an trade expert to take an in depth look at your meeting line and different particulars. I actually just like the 4th axis I bought a few years back, however when I went on the lookout for it once more the suppliers who as soon as carried it no longer do. I personal a ShopSmith so I am utilizing a 5/eighth rod and may mount it is chucks onto this machine.
More detailed details about our complete CNC lathe machining services could be discovered within the desk below. As far because the actual manufacturing work goes, mechanically both are the identical, CNC Turning Centers simply are usually dearer, bigger, more highly effective (typical kW), heavier (4000–8000 kg).
Levil machines are constructed to order and are engineered to have the required accuracy, power, and rigidity to satisfy the manufacturing wants of our purchasers. The first evidence of using lathes dates again to round 1300 BC in historical Egypt, using tools to work on a spinning workpiece. I even have been programming CNC machines for over 40 years and training each on and offsite on all types of CNC Machines for the last 25 years. Originally skilled at Rolls Royce and dealing in all sectors of Engineering I actually have labored for all the OEM's including Mazak DMG Haas and Matsuura. I lately wrote an article on the usage of incremental U and W on a CNC Lathe for incremental programming.
If you’re still uncertain about what elements are lathe-worthy, contemplate a number of household objects. A pint glass, for instance, with its easy, common form and size several instances higher than the outside diameter is a straightforward train on a lathe. A coffee cup, however, with its jutting handle and finger-ready gap, is impossible to turn.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.