Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
CNC lathe tool rest common trouble and repair
numerical control technology and the use of the nc machine tools, and successfully solves some shape, high consistency, small batch parts in the initiative, which not only greatly advances the produce power and machining precision, also reduced the labor intensity of workers, shortened the production preparation cycle. But, in the process of using numerical control lathe, numerical control lathe will inevitably appear all sorts of trouble, so the problem of repair is a CNC lathe using zui crucial question. On the one hand, selling the company after-sales service can not be timely to ensure, on the other hand to grasp some repair technology to quickly distinguish fault location, shorten the repair time, let the equipment operation up quickly. In daily problem, we often meet the tool post, spindle, screw machining, system display, drive, communication etc. And the rest of order occupied large proportion in it. Here, introduce classification in daily operation to meet four station electric tool post all kinds of problems and corresponding solutions, expecting to offer some beneficial reference for us. The numerical control system is used in guangzhou nc series produced by GSK CNC system. CNC lathe trouble phenomenon one: electric tool slide lock is not tight (1) transmitting plate bearing not to is: open tool slide lid, twisted and adjust the transmitting dish azimuth, make the hall element alignment of the tool carrier magnetic steel, tool stops in the accurate location. (2) the system locks the moment not governor: adjust system locked time parameters ( The new locks the tool rest time t = 1. 2 s) 。 (3) mechanical locking mechanism problem: disassemble the tool rest, adjust the machine, and check whether the positioning pin is broken. Trouble phenomenon. 2: electric tool post number one knife turn continuously, the other tool can roll (1) the knife hall element damage: a dao which is turn, rest on the system input command scroll the tool, the cutter location signal contact by the multimeter to + 24 v contact if there is a voltage change, without change, can be judged the knife hall element damage, the transmitting tray or hall element. (2) the tool break line, form a system in place signal cannot be detected: check the tool of the attachment whether there is open circuit, signal and system cohesion can be correctly. (3) system of the knife a signal receiving circuit has a problem: when we determine the knife a hall element is no problem, as well as the tool of signal and system connection is no problem under the condition of replace the motherboard.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.