CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Cnc Lathe Operations
By far the most common type is the CNC router, which is often used for things like chopping panels or random whatsitmadoits our of plastic, wooden, and nonferrous metals. At Astro Machine Works, we鈥檝e specialized within the making of custom machines and fabrication for more than 1 / 4 of a century.
One of its major advantages was that we might usually go from idea to outcome inside a day or two, as a substitute of all the time waiting on a standard 2 week lead time. They sell tiny little manual machines as well as CNC machines full with a pc to run them. Here鈥檚 an example of the lathe and right here鈥檚 the mill (verify hyperlink for current pricing). At the lowest end of the value spectrum, there鈥檚 the hobbyist machines.
The built-in technologies for grinding, lapping, sprucing and measuring have by no means been seen in a single single machine. Moreover eight CNC axes for optimum flexibility and a large granite base, mixed with hydrostatic guideways assure unmatched precision for this high-finish processing machine. A manufacturing machine is a CNC that's working to shave each second off the cycle time. Actually, I labored at one composite restore store where I took care of the tooling. We purchased a Haas TM-3P and it labored nice for making tools for balancing, molds, and all types of different issues to assist us keep forward of the competition.
When complicated cuts must be made at various levels and angles on a work piece, it could all be carried out within minutes on a CNC machine. As lengthy because the machine is programmed with the proper code, the machine capabilities will carry out the steps as dictated by the software program.
Our CNC machines are programmed to the exact specs of each buyer by our staff of in-house consultants. Additionally, we鈥檝e expanded into several related areas of experience, including machine design, panel wiring, reverse engineering and metallic fabrication. In storage CNC systems, instruments are reliant on the rotational precision of stepper motors for the right variety of degrees. To monitor the tool place, the pulses that go to the stepper must be counted, as a result of generally, there鈥檚 no form of alternate monitoring.
Materials are placed between a high and backside electrode, after which the pc dictates how a lot electrical discharge the electrodes produce. Although many work full time throughout common enterprise hours, overtime may be common, as are night and weekend work. Job obligations additionally differ relying on the place a machinist is in his or her career.
Providing every thing is coded based on design, a product of element and technological worth ought to emerge as soon as the process has finished. Water jets are employed as a cooler various for materials that are unable to bear the warmth-intensive processes of other CNC machines. As such, water jets are used in a range of sectors, such because the aerospace and mining industries, the place the process is highly effective for the needs of carving and chopping, amongst different capabilities.
otational slicing tools that you should use for the elimination of supplies. Although similar to the drill bit, the top mill is for more versatile machining operations. Unlike the drill bit that cut axially to the fabric, end mills are lateral cutting tools that minimize in any path. Due to their design, some finish mills can not cut materials axially. Being pre-programmed, rotary slicing instruments minimize pieces of metals into completely different shapes and sizes.
Being a CNC machinist is usually a rewarding career for those with the best skillset. If you assume you've what it takes, packages such as the CNC Machining Technology program on the NASCAR Technical Institute in Mooreseville, NC, will be the next step in making your way to becoming a CNC machinist. Our new UPG 2000 CNC will open a new chapter in astro optics production. Whether spheres, aspheres, plano or freeform surfaces up to diameter 2000 mm, the UPG 2000 CNC is the right machine for these tasks.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. ’s administrative systems and management team are extraordinary-you'll need them to get a new location up and running.
Many websites provide additional information on the topic of cnc service. One such site worth visiting is JSTOMI CNC Machine.
But we do think that reckoning with supply chains of cnc service is a really important step. Even super simple switches in material, or sourcing, or shipping, or worker benefits seems like good place to start.
Time is one of the biggest challenges cited by manufacturing cnc service.
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.