CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Cnc Lathe Jobs, Employment
The processor velocity will impact how fast the software will calculate and complete duties. With every release, increasingly elements of Mastercam have gotten multi-core processor aware. Toolpath calculation and Simulation will usually run sooner with a multi-core processor.
In distinction to a conventional CNC machine with three or four axes, Swiss machines can equip up to 13 axes. This provides important value by lowering throughput occasions and labor as a result of technicians don鈥檛 need to transfer the work in progress to another machine for completion. With numerous Swiss lathe producers obtainable in the marketplace, firms are additionally given plenty of options as to which machines finest go well with their manufacturing needs. With the big variety of machines we now have out there, we're in a position to accommodate shorter lead instances for low productions jobs and equipment repair components.
An online video of the CMT R-900 roll marking head in use on a Haas CNC was shared and mentioned. In addition, the shopper needed to keep up the part-to-half cycle time.
Parts-per-hour represents the key to successful turning operations, particularly where high manufacturing numbers are involved. In order to maximise this, having an excellent CNC capable of managing and optimising a complete array of processes is crucial. Likewise, both the machine and the CNC ought to be relatively straightforward to use and meet recognised widespread requirements. This not solely saves priceless manufacturing time but in addition makes finding expert operators simpler.
These ultraprecision machines with 12 station turrets are capable of turning material corresponding to Tool Steel, Stainless Alloys, Exotics, in addition to plastic and graphite for electrodes. VT4-350 Productive CNC 4 Spindle Vertical Lathe - ZERO half loading/unloading time. Use the thread library to choose and call faucet sizes, settings and instruments. Utilizing the same workflow as the opening making wizard, users can quickly add multiple tools and operations to spot, drill ,faucet holes on heart line. Utilize your machine's canned cycles for brief, efficient packages which are straightforward to edit on the control.
For an entire tutorial on CNC Lathe Programming try my course. The G88 cycle is used for tapping on the X-axis with live tooling. The G87 cycle is used for peck drilling on the X-axis with live tooling. Students will arrange and operate a CNC Lathe to industrial standards.
The customer expressed the urgency of his need to discover a solution and a gathering was organized. The Dempsco salesman met with the project engineer and CNC operator to discuss the necessities for marking, as well as, the house and dimensional restrictions between the metal chopping tooling and enclosure. Measurements have been compared to drawings of CMT roll marking heads for this function.
Most typical marking systems can be too slow and would add an excessive amount of extra cycle time. They would use gadgets which couldn't survive the aggressive setting contained in the CNC enclosure, which included excessive strain coolant spray, flying metallic chips, and heat. As a end result, the client reached out to his Dempsco account gross sales consultant, to discuss his situation. From earlier conferences, the shopper was conscious of the broad vary of everlasting metallic part marking strategies from Columbia Marking Tools, offered via Dempsco. The capability to complete extra operations on a single machine eliminates the cost of a further arrange and it reduces supply occasions for our prospects, while enhancing our already exceptional high quality.
Separate moves are available for those machines without canned cycle or when using BobCAD specific cycles. Easily outline the place in your part geometry you need toolpath created utilizing the feature type programming drop-down. Control proper to left or left to proper cutting based mostly on area choice.
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Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.