Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Car milling compound nc machine tool maintenance techniques and structural features
2020-09-22
JSWAY
50
Car milling compound structure characteristics of the nc machine tools have?
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using the traditional layout of horizontal lathe. The overall design, good sealing, conform to safety standards, the stability of the machine is superior.< br / >
horizontal/vertical movement axis by imported servo ( Or step) Motor, precision ball screw pair and high precision bearing rigidity, linear guide rail drive, every movement axis response speed, high precision, long service life.< br / >
form a complete set of numerical control system at home and abroad, complete function, easy operation, stable precision, reliable work.< br / >
car milling compound nc machine tool spindle box of modular design, advanced structure is reasonable. Before and after the stent with high precision bearing spindle system, with high speed, strong rigidity, high precision, small thermal deformation, stable running, low noise distinguishing feature.< br / >
main transmission adopts special spindle motor, positioning accuracy is suitable for the dividing function, greatly improving the processing efficiency.< br / >
advanced centralized automatic lubrication, timing, quantitative automatic intermittent lubrication, stable and reliable work. Meet the environmental requirements of cleaner production. Car milling compound the appearance of the nc machine tool protection design conforms to the international fashion trend, modelling is novel and unique, waterproof, dust proof, easy to maintain.< br / >
standard adopts vertical knife tower four work station. Special configuration can choose horizontal knife tower with six points.< br / >
can choose according to the numerical control system, equipped with manual, pneumatic, hydraulic chuck or manual, pneumatic, hydraulic tailstock.< br / >
car milling compound nc machine tool maintenance skills< br / >
1, car milling compound machine tool machine use for a long time may cause widgets such as screws, shield have loose phenomenon, should be regularly checked whether parts such as screws loosen and processed in a timely manner.< br / >
2, regularly check the hydraulic oil discoloration or contains impurities and replace in a timely manner. Sliding carriage of the machine and spindle box key parts need timing on anti-rust oil.< br / >
3, use the machine to check whether the machine is normal, any small problems must be handled in time before using the machine. Lubrication can important parts fever or even damage the machine, so need to add lubricating oil to the machine before work and ensure the lubrication chain working properly.< br / >
4, machine work environment must dry, clean, avoid too humid environment or in the air is full of dust and cause short circuit leakage, etc.< br / >
car milling compound machine tools in the work if there are serious noise or vibration is too large, and so on and so forth, to immediately stop using and contact maintenance personnel for maintenance.< br / >
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
In summary, the multi-process integration of Swiss-type lathes, achieved through advanced CNC systems, multi-axis linkage, power tools, and automation features, offers significant benefits in terms of precision, efficiency, and versatility. This integrated approach not only enhances production efficiency but also reduces costs, making Swiss-type lathes an ideal choice for modern manufacturing needs.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.
Pitch compensation is an important means of precision improvement in CNC machines. By compensating for the pitch errors of the lead screw, it can significantly enhance the positioning accuracy and machining accuracy of the machine tool. The following is a detailed description of the methods, steps, and application cases of pitch compensation:
By implementing the above key points, Swiss-type lathes can achieve high-precision, high-efficiency linear positioning, meeting the machining demands of high-precision fields such as aerospace, automotive manufacturing, and medical devices.
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