CNC turning lathe, Swiss type lathe original manufacturer since 2007.
What Is The Customization Limit Of The Bed Length Of The Turning Machine Manufacturer?
Many turning machine manufacturers offer the option to customize the bed length of their machines to meet the specific needs and requirements of their customers. The customization limit of the bed length can vary depending on the manufacturer and the type of turning machine being used. In this article, we will explore the customization limit of the bed length of a turning machine manufacturer in detail.
Factors Influencing the Customization Limit of Bed Length
The customization limit of the bed length of a turning machine is influenced by various factors. One of the most significant factors is the type of turning machine being used. For example, a horizontal turning machine may have a different customization limit for the bed length compared to a vertical turning machine. The size and design of the turning machine also play a crucial role in determining the customization limit of the bed length. Manufacturers may have restrictions on the maximum and minimum bed lengths that can be customized based on the structural integrity of the machine.
Another factor that influences the customization limit of the bed length is the specific requirements of the customer. Some customers may require a longer bed length to accommodate larger workpieces, while others may need a shorter bed length for smaller components. Manufacturers need to consider these requirements and ensure that they can provide the necessary customization options to meet the diverse needs of their customers.
Customization Options Available
Turning machine manufacturers typically offer a range of customization options for the bed length of their machines. Customers can choose from predefined bed lengths or request a custom bed length based on their specific requirements. Manufacturers may have standard bed lengths available for their turning machines, but they also have the flexibility to customize the bed length to meet individual customer needs. This customization may involve extending or reducing the bed length of the machine to accommodate different workpiece sizes and shapes.
Some manufacturers may offer modular designs that allow customers to adjust the bed length of the turning machine easily. This modular approach provides additional flexibility for customers who may need to change the bed length based on the projects they are working on. By offering modular designs, manufacturers can cater to a wider range of customer needs and provide more versatile solutions for different applications.
Challenges in Customizing Bed Length
While customization options for the bed length of turning machines provide flexibility for customers, there are also challenges associated with this process. One of the main challenges is ensuring that the customized bed length meets the structural requirements of the turning machine. Extending or reducing the bed length beyond certain limits may affect the stability and performance of the machine, leading to potential issues during operation.
Manufacturers need to carefully evaluate the feasibility of customizing the bed length and ensure that it does not compromise the overall integrity of the turning machine. This may involve conducting structural analysis and testing to determine the maximum allowable bed length customization that can be implemented safely. By addressing these challenges, manufacturers can offer reliable and high-performance turning machines with customized bed lengths that meet the specific needs of their customers.
Benefits of Customizing Bed Length
Despite the challenges involved in customizing the bed length of turning machines, there are several benefits to this customization option. One of the primary benefits is the ability to optimize the machine for specific applications and workpiece sizes. By customizing the bed length, customers can enhance the efficiency and productivity of their operations by accommodating a wide range of workpieces without any limitations.
Customizing the bed length of a turning machine also provides flexibility for customers to adapt to changing production requirements. Whether they need to work on larger or smaller components, having the option to customize the bed length enables customers to tailor the machine to meet their evolving needs. This adaptability can improve overall workflow and ensure that customers can meet their production goals effectively.
Future Trends in Bed Length Customization
The customization of the bed length of turning machines is expected to continue evolving in the future, driven by advancing technologies and changing customer demands. Manufacturers are likely to explore more innovative solutions to offer greater flexibility and customization options for customers. This may involve the development of new modular designs that allow for easier adjustment of the bed length or the use of advanced materials and construction techniques to enhance the structural integrity of customized machines.
As customer requirements become more diverse and complex, manufacturers will need to keep pace with these changes by providing customizable bed lengths that can cater to a wide range of applications. By staying abreast of future trends and advancements in turning machine technology, manufacturers can position themselves as industry leaders in providing customized solutions that meet the evolving needs of their customers.
In conclusion, the customization limit of the bed length of a turning machine manufacturer can vary based on various factors, including the type of turning machine, customer requirements, and structural considerations. Despite the challenges involved, customizing the bed length offers several benefits for customers, including optimized machine performance and enhanced flexibility. As future trends in bed length customization continue to emerge, manufacturers are poised to deliver innovative solutions that meet the evolving needs of the industry. By understanding the customization options available and the challenges involved, customers can make informed decisions when selecting a turning machine with a customized bed length.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.
Parts machined on Swiss-type lathes often feature minute dimensions, complex structures, stringent tolerances (often at the micrometer level), and expensive materials. They are used in high-reliability fields (such as medical and precision instruments). Even the slightest error can lead to part failure. Therefore:
In-machine measurement is the core of process control, ensuring the stability and consistency of the machining process and reducing scrap.
Offline precision inspection is the cornerstone of final quality verification and traceability, providing authoritative reports compliant with international standards to meet customer and regulatory requirements.
Multiple instruments complement each other: No single instrument can solve all problems. CMMs excel at geometric dimensions, roundness/cylindricity testers specialize in rotational bodies, profilometers focus on surface texture, and white light interferometers analyze nanoscale topography. Only through combined use can quality be comprehensively controlled.
Conclusion: The high barriers of Swiss-type machining are reflected not only in the machine tools themselves but also in their supporting high-end measurement ecosystem, which is equally technology-intensive and costly. These precision measuring instruments are the indispensable "eyes" and "brain" ensuring the realization of "Swiss precision" and the flawless quality of complex, miniature parts. The depth and breadth of their application directly reflect a company's true capabilities in the field of high-precision manufacturing.
Turn-mill centers excel at machining complex surfaces thanks to three distinct advantages: single-setup completion, simultaneous 5-axis contouring, and seamless switching between turning and milling. These strengths stem from the machine’s ability to integrate multi-axis linkage with process fusion.
To translate this potential into real gains, four technical measures are indispensable:
A rigid, thermally-stable machine structure driven by direct-drive motors to guarantee high dynamic accuracy.
A CNC system that supports RTCP (Rotation around Tool Center Point) and real-time tool compensation for micron-level precision.
CAM strategies that combine high-speed turning for bulk material removal with 5-axis milling for final surface finishing.
In-process probing and QR-coded traceability to close the quality loop and meet CE certification requirements.
Key precautions include low-deformation fixturing for thin-walled parts, balanced tool magazines that accommodate both turning and milling cutters, thermal-growth compensation of the spindle, collision-checked digital twins, and operators cross-trained in turning and 5-axis milling programming.
As a manufacturer of core machinery—the "mother machines" of the manufacturing industry—JSWAY CNC COMPANY established its presence in Banfu three years ago. With continuous expansion into domestic and international CNC markets, the company has seen a steady increase in orders, pushing the utilization rate of its existing 50,000 m² factory to nearly 100%. To break through production capacity constraints and ensure on-time delivery, JSWAY has decided to construct a second-phase smart factory.
At 11:05 a.m. on July 21, JSWAY CNC held the groundbreaking ceremony for its Phase II workshop at its headquarters in Banfu, Guangdong. General Manager and Chief Engineer Xiang Lingyun led the management team and hundreds of employees in completing a traditional blessing ceremony, a customary practice among Guangdong enterprises.