Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
A Brief Introduction To The Brake Lathe
A brake lathe is basically a lathe that is made from metal and which has especially been designed to help turn an automatic brake drum and motor and several other items. In the traditional metal lathe, the piece that is to be worked on will be suspended horizontally between a spindle that rotates and a tailstock.
The brake lathe is different as it only has a single spindle and the item that has to be worked on will be suspended in a vertical position. However, both machines will make use of cutting bits that are mounted on different tool posts and these cutting bits will then cut into a metal stock that is rotating.
The brake lathe operates by making use of an arbor that is inserted into a central hole within a brake rotor. There is also an arbor mounted rotor that is placed on the shaft of a spindle and it is secured with the help of a locking ring. By maneuvering the tool post and also the bit with the help of hand cranks or by mechanical means it is easy to fix the rotor and remove any dirt and rust as well as debris.
In addition, the bits will be cutting very small sized grooves into the rotor and these grooves will then provide the required friction between the brake pads and the rotor and in this way provides the right amount of stopping power.
Most companies realize that when it comes to replacing a drum or rotor and any other section that forms part of the braking system that the costs involved can be very high. In order to lower these costs it makes sense to use a brake lathe which will help to resurface all of these items and in doing so will make them more effective once more.
The bench type is used when you need to remove a drum and rotor from a vehicle so that these can be repaired. Such machines are normally found in either commercial or private settings. These units also give you several options to choose from including between single and variable and even high speed styles.
The on car unit is another variant and is a good addition to the bench type as it can help you to perform the necessary repairs directly on a vehicle. This kind of unit will not wreck the hub or even the wheel of the vehicle and so is a good option.
The on car unit can be attached in either of two different ways. One way involves caliper mounting and the other method is the one that is called a hub mounted style.
The only trouble with using these kinds of units is that they need to first be set up perfectly. Only if the set up is perfect you can expect to see high quality repair work done. However, both these kinds of units can easily repair a rotor and a drum to such an extent that after the work has been done the rotor or drum will be in as good if not better shape than what they were when originally manufactured.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.