Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
6 Metal Lathe Machines Discovered
Metal Lathe
Metal lathe is probably a generic term these days associated with all sorts of different types of metalwork lathes. That said modern lathes can work just as well with solid plastics if the right set up and accessories are utilized. The sort of machines available start from the more basic metal work enthusiast home through to the complex metal work lathes used in industry.
Centering - this is usually a double headed piece of equipment that drills the workpiece from either end as it turns at high speed. Following on from this it's common for the piece to move on in the production process to another operation.
Bench - this sort of machine could be classed as more of a hobbyists lathe as it easily fits onto of a work bench. It does have full features however and is larger than either a micro or mini lathe.
Turret - used mainly for repeated parts production. It operates using a turret which basically holds the tools that form part of a multi cutting operation. Once set up there is little need for operator intervention. This sort of metal working lathe can have CNC auto lathe technology applied to it.
Gang Tool - this is a very similar lathe to the turret except that it operates in a more linear fashion than the turret which is basically rotary.
Multi-Spindle - this lathe is often called the screw machine! It can produce a high speed of production churning out parts very efficiently. Again CNC technology makes this a very efficient metal working lathe.
CNC - cnc stands for computer numerical control. Once setup via the computer aided design program or CAD this very modern lathe set up will get to work very efficiently producing work pieces at high speed and with very little in the way of operator intervention. It's not uncommon for an operator to control more than one of these metal working lathes.
Swiss Style Lathe - this type of lathe is highly accurate to several thousandths of one inch. It can easily be operated by cnc lathe technology making it very effective.
Metal lathe types are many and varied as we have seen. There is certainly a lathe for all uses whether industrial or for the hobby lathe operator! Many lathes can cope with different tasks such as drilling, shaping, cutting and boring for instance. The more modern cnc lathes often found in industrial settings can be very cost effective in terms of labor as once it's set up and tested then it will repeat the process programmed in all day long. Of course cost is always a factor so it's always worth looking into used metal lathe costs if working to a fixed budget.
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Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
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Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.