Guangdong JSWAY CNC Machine Tool Co., Ltd. since 2004.
Cnc Turning For All Types of Material
CNC turning is the process that refers to when a single point tool for cutting is matched with wood, metal, stone, or plastic material. The material is then spun and the tool passes through two axes of movements so as to generate precise dimension downwards and sizes or lengths. This may be accomplished on either the exterior or the inside of the material through the boring process. This may be used to generate tubular mechanisms to different necessitated measurements. This activity can be accomplished manually. Anyhow, these days it is more prevalent to use computer controlled or automated machine for shaping material which not like manually, does not have need for continuous regulation by the operator.
CNC turning makes parts by 'turning' rod object and supplying a cutting tool into the turning object. In the process of CNC turning, the cutting tool can be supplied into the rotating object in different angles. This process as well facilitates cost-effective means to make parts that are usually equal to the axis of revolution. Shapes that can be made possible by means of turning consist of different types of simple, narrow, curve, fillet, and radius profiles in addition to surfaces that are passed through. Even if a lot of turned parts make use of only one axis of revolution, there can be a number of axes facilitate flexibility. This process can be used along with CNC milling and other procedures to generate a variety of shapes. Usually the tooling varieties necessitated for a certain activity are stock objects. Cost optimization alternatives for CNC turning consist of decreasing complicatedness; decreasing the amount of material taken out; veering away from challenging shapes like extremely long and flat structures.
In considering design, while the turning process puts pressure to the material, puny shapes which could flex can be hard to machine like lengthy flat structures. CNC turning produces a cut exterior with subtle spiral feed markings due to the rotation of the part and cutter motion, in consideration of detailing a preferred surface coarseness. Punched holes turn out to be challenging when the proportion of the distance downwards to diameter is increased. A CNC milling equipment makes use of a computer machine for setting up. This facilitates formation of more elaborate parts. Aside from making progressively more elaborate parts CNC milling machines as well as turning machines are not so difficult to run as soon as they are set up. Prior to the manufacture of milling and turning machines, an operator can only run one machine and not more.
This denotes that a firm either has need of a lot of operators or the volume of parts they can produce was inadequate. This may either add to the company's expenses by employing more individuals to run the machine or the company loses money due to the reality that there are times when they are not able to produce more pieces. For the reason that the usage of this computer technology has turned out to be more prevalent the only limitations a firm has is the number of CNC milling equipment available. Furthermore, by supplementing computers to the process additional detailed parts can be produced. This is an indication that with the usage of CNC milling machines, there can be no constraint to what may possibly be produced.
Methods to Reduce the Impact of Force-Induced Deformation
To minimize the impact of force-induced deformation on the stability of Swiss-type lathes and enhance machining accuracy and stability, the following measures can be taken:
JSWAY Company’s Professional Team Performance
As one of the exhibitors, JSWAY Company showcased the excellence of its professional team at this Jakarta Industrial Week. The team members of JSWAY Company, with their enthusiasm and professional knowledge, actively engaged in exchanges with customers from all over the world, providing them with detailed product introductions and technical support. They not only demonstrated JSWAY Company's advanced technology and high-quality products in the fields of CNC machines, milling and turning centers, and Swiss-type lathes, but also left a deep impression on customers with their enthusiastic service.
The booth of JSWAY Company attracted the attention of many professional visitors. Through professional explanations and demonstrations, the team members successfully conveyed to customers JSWAY Company's technological advantages and innovation capabilities in the field of CNC machines. Their positive performance not only enhanced JSWAY Company's brand image but also laid a solid foundation for the company's further expansion in the Southeast Asian market.
Compare manual mills and CNC machine advantages, costs, precision, and applications to choose the right technology for prototyping, job shops, or production.
Improving Precision and Service Life through Fixture Adjustment and Maintenance
Fixture Adjustment Methods:
Fixture Maintenance Methods:
By properly adjusting and regularly maintaining fixtures, the machining accuracy and service life of Swiss-type lathes can be effectively improved, ensuring efficient and stable production processes.
The stress in a machine tool bed can influence machining quality in several ways:
Machining Accuracy
Deformation and Displacement: Stress in the bed can cause structural deformation, which in turn affects the positional accuracy of various machine components. For example, insufficient rigidity at the tailstock support of the bed may lead to positional deviations of the tailstock center, with maximum displacement deformation reaching up to 0.13465 mm. Such deformation directly impacts the relative positioning between the tool and the workpiece, resulting in machining errors.
Differences in Machining Effects with Different Power Head Configurations
Single Spindle vs. Dual Spindle: Single-spindle Swiss-type lathes usually come with one side power head and are suitable for machining relatively simple parts. In contrast, dual-spindle lathes can be equipped with more power heads and can even perform simultaneous machining on the main and secondary spindles, significantly improving machining efficiency and complexity.
Side Tool Post vs. Horizontal Tool Post: Power heads with a side tool post structure perform better when machining difficult-to-chip materials, while those with a horizontal tool post structure are more efficient for machining easy-to-cut materials.
In summary, the power heads of Swiss-type lathes offer significant advantages in machining accuracy, efficiency, complexity, and adaptability. Different power head configurations can be selected based on specific machining requirements to achieve the best machining results.