CNC turning lathe, Swiss type lathe original manufacturer since 2007.
The Future of Manufacturing: How 9 Axis Milling Machines Are Changing the Game
The Future of Manufacturing: How 9 Axis Milling Machines Are Changing the Game
Introduction
The Advancement of Milling Technology
The Revolutionary 9 Axis Milling Machines
Improved Precision and Efficiency
Enhanced Flexibility and Versatility
Reduced Production Time and Cost
Potential Applications of 9 Axis Milling Machines
Conclusion
Introduction
Manufacturing has come a long way since the industrial revolution. From the invention of machines to power the manufacturing process to the development of computer-controlled automation, every era has witnessed significant advancements. The future of manufacturing seems to be heavily reliant on technological innovation, and one of the most exciting developments in this field is the advent of 9 Axis milling machines. These extraordinary machines have the potential to revolutionize manufacturing processes across various industries. Let's explore how 9 Axis milling machines are changing the game!
The Advancement of Milling Technology
Traditional milling machines operate on three axes - the X, Y, and Z axes. However, advancements in technology and rising demands for more complex parts with intricate geometries have led to the development of multi-axis milling machines. These machines offer increased precision, accuracy, and efficiency, enabling manufacturers to produce components that were once deemed impossible.
The Revolutionary 9 Axis Milling Machines
The introduction of 9 Axis milling machines has taken the manufacturing industry by storm. These highly sophisticated machines expand upon the capabilities of their predecessors by incorporating additional rotational axes. With the ability to move along the A, B, and C axes, as well as rotate around the X, Y, and Z axes, 9 Axis milling machines offer a level of precision and flexibility that was previously unattainable.
Improved Precision and Efficiency
One of the main advantages of 9 Axis milling machines is the improved precision they bring to the manufacturing process. The additional axes allow for more intricate movements, ensuring precise machining of complex parts. This increased precision results in higher-quality components and reduces the need for manual interventions or post-processing. As a result, manufacturers can achieve greater efficiency and save both time and resources.
Enhanced Flexibility and Versatility
9 Axis milling machines excel in flexibility and versatility. The ability to move and rotate along multiple axes allows for a wide range of machining options. Manufacturers can produce parts with complex shapes, contours, and undercuts more easily, eliminating the need for additional operations or specialized equipment. This increased flexibility gives manufacturers the freedom to experiment with new designs and optimize their production processes.
Reduced Production Time and Cost
The incorporation of 9 axes in milling machines has a direct impact on reducing production time and cost. With a broader range of movements and rotations, complex parts can be machined in a single setup, eliminating the need for multiple operations or transfers between different machines. This streamlines the manufacturing process, minimizes lead times, and reduces overall production costs. Furthermore, the improved precision of 9 Axis milling machines reduces scrap and rework, further enhancing cost-effectiveness.
Potential Applications of 9 Axis Milling Machines
The applications of 9 Axis milling machines are vast and span across various industries. Aerospace manufacturers can leverage the precision and flexibility of these machines to produce intricate components for aircraft engines and structural parts. In the medical industry, 9 Axis milling machines can create complex orthopedic implants with exceptional accuracy. Additionally, automotive manufacturers can utilize these machines to produce intricate molds, tooling, and custom parts. Other industries, such as defense, energy, and electronics, can also benefit from the capabilities offered by 9 Axis milling machines.
Conclusion
The future of manufacturing lies in the advancement of technology, and 9 Axis milling machines are leading the way. These game-changing machines have redefined precision, efficiency, flexibility, and cost-effectiveness in the manufacturing process. With their ability to handle complex geometries effortlessly, manufacturers now have the means to create intricate components with unprecedented precision. As the technology continues to evolve, we can expect to witness exciting innovations and applications in various industries. The game is changing, and 9 Axis milling machines are at the forefront!
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. ’s administrative systems and management team are extraordinary-you'll need them to get a new location up and running.
Zhongshan JSTOMI CNC Machine Tool Co., Ltd. intends to make enough profit to generate a fair return for our investors and to finance continued growth and development in cnc service.
Unlike the mill axis, the is more flexibly used in accasions where multi axis cnc machine .
Daily “Clean + Lubricate” as the Baseline
After each shift, remove chips and coolant residue from the fixture surface and collet jaws with a soft cloth or air gun to prevent corrosion and re-clamping errors. Every eight hours, apply a trace of rust preventive oil to spring collets, guide bushings and other moving parts; once a week, add a thin coat of grease to ball-screw nuts and hydraulic cylinder rods to reduce wear. Before any prolonged shutdown, spray anti-rust oil on internal bores and locating faces and wrap them in wax paper or plastic film.
Precision Calibration & Data Closure
Use ring gauges or master bars every month to verify repeatability of the fixture; log results in the MES. If deviation exceeds 0.005 mm, trigger compensation or repair. For quick-change systems (HSK/Capto), check taper contact percentage every six months—target ≥ 80 %. If lower, re-grind or replace.
Spare Parts & Training
Keep minimum stock of jaws, seals and springs to enable replacement within two hours. Hold quarterly on-machine training sessions for operators on correct clamping practices and anomaly recognition to eliminate abusive clamping.
In short, embedding “clean–lubricate–inspect–calibrate” into daily SOP keeps the fixture delivering micron-level accuracy, reduces downtime, and extends overall machine life.
Six preventive measures
Environment control: keep the workshop at a stable temperature and low humidity; exclude dust and corrosive gases to reduce chemical wear on guideways and screws.
Daily checks: remove chips every shift and inspect the lubrication of the spindle, bearings, ball screws and guideways; act on any abnormality immediately.
Preventive lubrication: replace lubricants on schedule and keep the lubrication system unobstructed to minimize fatigue wear.
Accuracy monitoring: use laser interferometers or ball-bar systems monthly to measure geometric errors and compensate for ball-screw backlash or guideway straightness in time.
Electrical health checks: periodically examine cables, relays and cooling fans to prevent hidden aging caused by overheating.
Data monitoring: onboard sensors record spindle current, vibration and temperature; cloud-based analytics predict early bearing or tool failures.
Why prevention matters
• Ensures machining consistency: eliminating micron-level error sources keeps batch dimensions stable and reduces scrap.
• Extends machine life: preventing micro-cracks from growing can prolong overall life by more than 20 %.
• Reduces unplanned downtime: planned maintenance replaces emergency repairs, increasing overall equipment effectiveness (OEE) by 10 % or more.
• Cuts total cost: lower spare-parts inventory, labor and lost-production costs can save tens of thousands of dollars per machine annually.
• Enhances brand reputation: consistent on-time, defect-free deliveries strengthen customer trust and secure future orders.
Optimizing cycle time on turn-mill machining centers is crucial for boosting productivity and reducing costs. It requires a systematic approach addressing machine tools, cutting tools, processes, programming, fixtures, and material flow.
Ensure Geometric Accuracy
Swiss-type lathes process long, slender workpieces with multi-axis synchronization. A bed inclination of only 0.02 mm/m creates a “slope error” along the Z-axis, tilting the tool relative to the part centerline. This results in taper on outer diameters and asymmetric thread profiles. Periodic re-verification and re-leveling restore overall geometric accuracy to factory standards, guaranteeing consistent dimensions during extended production runs.
Extend Guideway and Ball-Screw Life
When the machine is not level, guideways carry uneven loads and lubricant films become discontinuous, accelerating localized wear and causing stick-slip or vibration. After re-leveling with shims or wedges, load distribution evens out, reducing guideway scoring and ball-screw side-loading. Service life typically improves by more than 20 %.
Suppress Thermal Growth and Vibration
A tilted bed leads to asymmetric coolant and lubricant flow, generating thermal gradients. Subsequent expansion further amplifies geometric errors. Re-verifying level, combined with thermal compensation, produces a more uniform temperature rise and reduces scrap caused by thermal drift. Additionally, a level bed raises natural frequencies, cutting chatter amplitude and improving surface finish by half to one full grade.
Chinese-built Swiss-type lathes have moved beyond the “low-cost substitute” label to become the “value leader” for overseas users. On the cost side, machines of comparable specification are priced well below those of traditional leading brands, and ongoing maintenance costs amount to only a fraction, dramatically lowering the entry barrier for small-to-medium job shops in Europe and North America. Lead time is equally compelling: major domestic OEMs can ship standard models within weeks, and special configurations follow shortly thereafter. When urgent orders arise from the electric-vehicle or medical-device sectors, Chinese production lines consistently deliver rapid responses.
Intelligence is on par with top-tier global standards. Machines routinely feature thermal compensation, AI-based tool-life prediction, and cloud-enabled remote diagnostics. Mean time between failures is long, and fully open data interfaces simplify secondary development for end users. Complementing this is a worldwide service network: Chinese manufacturers maintain parts depots and resident field engineers across the Americas, Europe, and Southeast Asia, enabling on-site support often within a single day, whereas legacy brands usually require factory returns measured in weeks.
1. Quick Troubleshooting Steps
Check the clamping pressure: Ensure the pressure plate or collet applies even force; too much or too little pressure will jam the bar. Adjust the pneumatic or hydraulic release mechanism accordingly.
Align the material path: Verify that the bar feeder, guide bushing, and spindle centers are collinear; any offset will cause the bar to twist or wedge.
Inspect belts and rollers: Belts must be tensioned correctly—loose belts slip, over-tight belts bind. Replace worn rollers immediately.
Lubricate moving parts: Clean and grease the eccentric shaft, release cam, and pusher fingers; lack of lubrication is a common cause of seizure.
I. Installation Guidelines for Swiss-Type Lathe Bed
1. Foundation Preparation
Floor Requirements: The Swiss lathe bed must be installed on a solid, level concrete foundation to prevent machining inaccuracies caused by ground settlement or vibration.
Load Capacity: The foundation must support the machine’s weight and dynamic cutting forces to avoid deformation affecting spindle and guide bushing alignment.
Vibration Isolation: If the workshop has vibration sources (e.g., punch presses, forging machines), anti-vibration pads or isolation trenches are recommended to enhance CNC machine stability.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.