CNC turning lathe, Swiss type lathe original manufacturer since 2007.
Can Milling Engraving Machines Achieve 0.05mm Micro-hole Engraving?
When it comes to precision engraving and drilling tasks, milling engraving machines play a crucial role in various industries. These advanced CNC machines are designed to perform a wide range of milling and engraving tasks with precision and accuracy, making them indispensable tools in sectors such as aerospace, automotive, electronics, and medical devices.
Milling engraving machines use cutting tools to remove material from a workpiece and create intricate designs, patterns, or holes on the surface. One of the key features of these machines is their ability to achieve high precision and accuracy in cutting and engraving tasks. Equipped with state-of-the-art control systems, milling engraving machines can create consistent and reliable results, making them versatile and efficient tools for a wide range of applications.
One of the most challenging tasks in precision machining is micro-hole engraving, where extreme precision and accuracy are required. Micro-holes, defined as holes with a diameter of less than 1mm, demand meticulous attention to detail in setup and operation to achieve accurate results. Micro-hole engraving is particularly demanding as it requires the creation of very small features with high precision.
One of the main challenges in micro-hole engraving is tool deflection. The forces acting on the cutting tool during the engraving process can cause slight deflection, leading to inaccuracies in the hole diameter and depth. To address this challenge, milling engraving machines need to be equipped with high-precision cutting tools and rigid tool holders that minimize deflection and ensure accurate results.
Additionally, the selection of cutting parameters such as cutting speed, feed rate, and depth of cut is crucial in achieving high-quality micro-hole engraving. These parameters must be carefully optimized to ensure that the cutting tool removes material at the right rate without causing excessive tool wear or heat generation. Choosing the right cutting tool geometry and material also plays a vital role in the quality of the engraving.
Despite the challenges, modern milling engraving machines are capable of achieving 0.05mm micro-hole engraving with remarkable precision and consistency. Leveraging advanced technologies and techniques, these machines can overcome the challenges associated with micro-hole engraving and produce reliable results. High-quality cutting tools, advanced control systems, and precision components enable milling engraving machines to achieve micro-hole engraving with high accuracy and repeatability.
The ability to achieve 0.05mm micro-hole engraving opens up a world of opportunities for industries that require precise and small-scale machining. Applications of micro-hole engraving include microfluidics, aerospace, electronics, medical devices, and watchmaking. By harnessing the capabilities of milling engraving machines, industries can innovate and develop new products that push the boundaries of design and functionality.
In conclusion, milling engraving machines have the potential to revolutionize the way industries approach precision machining tasks. With their ability to achieve 0.05mm micro-hole engraving, these machines offer a reliable and versatile solution for industries seeking to advance their manufacturing capabilities and drive innovation in precision machining. By investing in milling engraving machines that can achieve micro-hole engraving with high precision and accuracy, companies can stay competitive in a rapidly evolving market and create cutting-edge products that meet the demands of today's industries.
Summary
Ball screws are the physical enablers of Swiss-type lathes across five critical dimensions:
Micron-level positioning for complex micro-structures;
High-speed rigidity supporting synchronized multi-axis cutting;
Active thermal control ensuring batch consistency;
Ultra-wear-resistant design enabling maintenance-free operation for 10+ years.
Their performance defines the precision ceiling of Swiss-type machining – truly "invisible champions" in precision transmission.
Parts machined on Swiss-type lathes often feature minute dimensions, complex structures, stringent tolerances (often at the micrometer level), and expensive materials. They are used in high-reliability fields (such as medical and precision instruments). Even the slightest error can lead to part failure. Therefore:
In-machine measurement is the core of process control, ensuring the stability and consistency of the machining process and reducing scrap.
Offline precision inspection is the cornerstone of final quality verification and traceability, providing authoritative reports compliant with international standards to meet customer and regulatory requirements.
Multiple instruments complement each other: No single instrument can solve all problems. CMMs excel at geometric dimensions, roundness/cylindricity testers specialize in rotational bodies, profilometers focus on surface texture, and white light interferometers analyze nanoscale topography. Only through combined use can quality be comprehensively controlled.
Conclusion: The high barriers of Swiss-type machining are reflected not only in the machine tools themselves but also in their supporting high-end measurement ecosystem, which is equally technology-intensive and costly. These precision measuring instruments are the indispensable "eyes" and "brain" ensuring the realization of "Swiss precision" and the flawless quality of complex, miniature parts. The depth and breadth of their application directly reflect a company's true capabilities in the field of high-precision manufacturing.
Turn-mill centers excel at machining complex surfaces thanks to three distinct advantages: single-setup completion, simultaneous 5-axis contouring, and seamless switching between turning and milling. These strengths stem from the machine’s ability to integrate multi-axis linkage with process fusion.
To translate this potential into real gains, four technical measures are indispensable:
A rigid, thermally-stable machine structure driven by direct-drive motors to guarantee high dynamic accuracy.
A CNC system that supports RTCP (Rotation around Tool Center Point) and real-time tool compensation for micron-level precision.
CAM strategies that combine high-speed turning for bulk material removal with 5-axis milling for final surface finishing.
In-process probing and QR-coded traceability to close the quality loop and meet CE certification requirements.
Key precautions include low-deformation fixturing for thin-walled parts, balanced tool magazines that accommodate both turning and milling cutters, thermal-growth compensation of the spindle, collision-checked digital twins, and operators cross-trained in turning and 5-axis milling programming.
As a manufacturer of core machinery—the "mother machines" of the manufacturing industry—JSWAY CNC COMPANY established its presence in Banfu three years ago. With continuous expansion into domestic and international CNC markets, the company has seen a steady increase in orders, pushing the utilization rate of its existing 50,000 m² factory to nearly 100%. To break through production capacity constraints and ensure on-time delivery, JSWAY has decided to construct a second-phase smart factory.
At 11:05 a.m. on July 21, JSWAY CNC held the groundbreaking ceremony for its Phase II workshop at its headquarters in Banfu, Guangdong. General Manager and Chief Engineer Xiang Lingyun led the management team and hundreds of employees in completing a traditional blessing ceremony, a customary practice among Guangdong enterprises.